The objectives in this work were to develop, calibrate, and apply a model to predict ideal taper profiles down the narrow faces of the SIDERAR slab casting mold for several different casting speeds, steel grades, flux powder compositions, and widths. A significant amount of original research was undertaken for this challenging problem. A finite difference model of transient 1-D heat conduction ...

This study evaluated the sensitivity of an experimental model to mold temperature using a two-chamber casting machine and its recommended investment (Exp. 1), and the effect of sprue diameter and length using a one-chamber casting machine and its recommended investment (Exp. 2). Experimental patterns were cast from commercially pure titanium and percentage casting success obtained. Mold tempera...

Casting had symbolic significance and was strictly controlled in the Shang dynasty of ancient China. Vessel casting was mainly distributed around the Shang capital, Yin Ruins, which indicates a rigorous centralization of authority. Thus, for a casting mold to be excavated far from the capital region is rare. In addition to some bronze vessel molds excavated at the Buyao Village site, another ke...

A three-dimensional mathematical and physical model coupling with the heat transfer and the flow of molten metal in the centrifugal casting of the high speed steel roll was established by using CFD software FLUENT. It can be used to analyze the distribution of the temperature filed and the flow filed in the centrifugal casting under the gravity, the electromagnetic stirring force and the centri...

Centrifugal casting is one of the advanced casting branches widely used in the metallurgical industry in which the centrifugal force helps strengthen the workpiece material. The present work attempt to study the effect of the horizontal and vertical centrifugal casting parameters included the centrifugal mold rotation speeds and G-factors values on the quality of the product. The work has been ...

The present work analyses different parameters of pressure die casting to minimize the casting defects. Pressure diecasting is usually applied for casting of aluminium alloys. Good surface finish with required tolerances and dimensional accuracy can be achieved by optimization of controllable process parameters such as solidification time, molten temperature, filling time, injection pressure an...

We present a novel algorithm for visibility approximation that is substantially faster than ray casting based algorithms. The algorithm does not require extensive preprocessing or specialized hardware as most other algorithms do. We test this algorithm in several settings: rural, mountainous and urban areas, with different view ranges and grid cell sizes. By changing the size of the grid cells ...

Article history: Received:29.09.2013. Received in revised form: 17.12.2013. Accepted: 24.12.2013. A three-dimensional Computer Aided Design (CAD) model of the bearing sleeve casting is established by Pro/E software. The ViewCast program is utilized for studying casting processes of solidification and mould-filling in order to optimize the casting technology. Based on the solidification simulati...

In a foundry casting line, contaminants are released from a large area. Casting fumes include both volatile and particulate compounds. The volatile fraction contains hydrocarbons, whereas the particulate fraction mostly comprises a mixture of vaporized metal fumes. Casting fumes lower the air quality in foundries. The design of local ventilation for the casting area is a challenging task, becau...