Ti6Al4V titanium alloy is applied extensively in the aviation, aerospace, jet engine, and marine industries owing to its strength-to-weight ratio, excellent high-temperature properties and corrosion resistance. In order to extend the application range, investigations on welding characteristics of Ti6Al4V alloy using more welding methods are required. In the present study, Ti6Al4V alloy sheets w...

An experimental high strength steel weld metal containing 7 wt. % nickel and 2 wt. % manganese was found to have a complex microstructure. Employing high resolution characterisation techniques the microstructure consisted primarily of a mixture of martensite, upper bainite and a novel constituent with large grain size that contained plate-like precipitates. This constituent was characterised to...

The microstructure obtained as the weld cools from the liquid phase to ambient temperature is called the as–deposited or primary microstructure. Its major components include allotriomorphic ferrite, Widmanstätten ferrite, and acicular ferrite (Fig. 1). There may also be some martensite, retained austenite or degenerate pearlite. These latter phases occur in very small fractions, and are known b...

Ultrasonic metal welding has been used widely to join battery cell terminals, or tabs (either Al or Cu), with bus bars (Cu) to form assembled battery packs in battery electric vehicles. However, the mechanism of ultrasonic welding for Al/Cu is still not well understood. In this work, the microstructures of the ultrasonic welds between three layers of lithium-ion battery tabs (either Al or Cu) a...

To achieve good corrosion resistance in a weld is much more challenging than for plate or sheet material, which has undergone controlled rolling, heat treatment and pickling processes in the steel mill. The choice of weld procedure and parameters, filler metal and shielding gas all play important roles. For duplex and lean duplex grades it is essential to ensure that an adequate amount of auste...

in the present research, friction stir welding (fsw) process was used for butt joining of pure copper plate to 316l stainless steel plate. mechanical properties and microstructural characteristics of the joint were evaluated by microhardness and tensile tests as well as optical and scanning electron microscope (sem). it was found that microstructure of the weld nugget (wn) has fine grains where...

The solidification process in a weld pool has been shown to have a considerable influence upon the properties of the resultant weld. It influences the development of microstructure (Edvardsson et al., 1976), and determines the distribution of alloying elements, and hence the homogeneity of the weld. Previous work on the cooling behaviour of welds (Garland and Kirkwood, 1974; Svensson et al., 19...

Aluminum alloy welding suffers from problems such as solidification cracking and hydrogen-induced porosity, which are sufficiently severe to limit its potential applications. Because mitigated porosity incidence and solidification cracking are observed in aluminum welds using double pulsed gas metal arc welding (DP-GMAW), a comprehensive review of the mechanism is necessary, but absent from the...