Cracking is a major concern in welding aluminum alloys. Although weld solidification cracks can be eliminated through addition of filler alloy, the additives modify the alloy or base-metal constituents and may not always be desirable. High-energy beam processes, such as electron-beam welding, that result in minimal heat input reduce crack sensitivity, but their high cost limits their applicatio...

The corrosion behavior of the fusion zone of gas tungsten arc (GTA) welds of AA6061 alloy was studied. Role of gas tungsten arc welding techniques such as continuous current (CC) and pulsed current (PC) and reference filler (AA5356) were studied. Role of different grain refiners such as scandium, zirconium and Tibor in the reference filler was studied. Dynamic polarization testing was used to d...

Overlay welding of nickel alloys for corrosive and sour service is commercially accomplished with most welding processes ranging from shielded metal arc (stick) to laser. The valve industry has generally standardized on hot wire gas tungsten arc (GTA-HW), pulsed gas metal arc (GMA-P) and submerged arc (SAW) welding. This document will focus on these three but a little history will help explain ...

In this study, the effect of various welding parameters on the weldability of Mild Steel specimens having dimensions 50mm× 40mm× 6 mm welded by metal arc welding were investigated. The welding current, arc voltage, welding speed, heat input rate are chosen as welding parameters. The depth of penetrations were measured for each specimen after the welding operation on closed butt joint and the ef...

Welding of metals and alloys is important to Dentistry for fabrication of dental prostheses. Several methods of soldering metals and alloys are currently used. The purpose of this study was to assess, using the flexural strength testing, the efficacy of two processes Nd:YAG laser and TIG (tungsten inert gas) for welding of pure Ti, Co-Cr and Ni-Cr alloys. Sixty cylindrical specimens were prepar...

During arc welding, the arc heats and melts the workpiece as heat flux. When the welding current is given, the distribution and the intensity of the heat flux are determined by the length of the arc. The measurement and control of the arc length are fundamental in robotic and automated welding operations. Length of welding arc determines the distribution of the arc energy and thus the heat inpu...

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO2) and ozone (O3) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and ni...

Conventional assessment of welded joint impact toughness, as defined in relevant standards for welding procedure qualification is based on testing of real specimens taken from base metal, weld metal, and heat affected zone. Here particularly, testing of heat affected zone may become unreliable, mainly due to the welded joint configuration and placement of initial notch. In addition, from genera...

Based on the idea of alloying welding seams, a series of Zn-xAl filler metals was calculated and designed for joining Mg/Al dissimilar metals by gas tungsten arc (GTA) welding. An infrared thermography system was used to measure the temperature of the welding pool during the welding process to investigate the solidification process. It was found that the mechanical properties of the welded join...

Due to the high strength weight ratio and ability form desired shape, AA2017 is extensively used in automobile industry. The join with other aluminum alloys capability respond heat treatment creates opportunities for engineers AA6061 blanks using friction stir welding. Controlling process parameters a challenge optimization of tool pin geometry, axial force, rotational speed, welding tilt angle...