This paper presents an advance in monitoring and process control of surface roughness in CNC machine for the turning and milling processes. An integration of the in-process monitoring and process control of the surface roughness is proposed and developed during the machining process by using the cutting force ratio. The previously developed surface roughness models for turning and milling proce...

Machining is a complex process that requires a high degree of precision with tight geometrical tolerance and surface finish. Those are confronted by the existence of vibration in the turning machine tool. Overcoming a micro level vibration of a cutting tool using smart materials can save old machines and enhance flexibility in designing new generations of machine tools. Using smart materials to...

The vibration phenomenon represents the cause of many problems in metal cutting processes. It has a big influence on the quality of the machining operation, tool life and machine precision. Drilling operation is a common metal cutting process where quality of the hole form is often a critical issue. Therefore, it was necessary to predict these vibrations. The first part of this paper deals with...

In this study, turning operation of Monel K500 copper-nickel super-alloy was evaluated. Ceramic cutting tools with two different cutting noses (conventional and wiper) were utilized. At first, the experimental tests were designed by using central composite design method. After implementation of the tests, the statistical models for output data (surface roughness, cutting force, and flank wear) ...

This paper presents a mathematical model for the vibration analysis of a three-component piezoelectric force sensor. The cubic theory of weakly nonlinear electroelasticity is applied to the model for describing the electromechanical coupling effect in the piezoelectric sensing elements which operate in thickness-shear and thickness-stretch vibration modes. Hamilton's principle is used to derive...

Machine tool chatter causes an instability that can occur in tool-workpiece-machine system. Hence surface roughness and tool wear in metal cutting processes. This instability caused by interaction between current tool positions and surface left by previous tool passes. Many methods have been developed to minimize the effects of regenerative chatter in machine tools and to enhance the damping ca...

 In the present study, an attempt has been made to experimentally investigate the effects of cutting parameters on cutting force in end milling of AISI 304 steel with solid carbide tools. Experiments were conducted based on four factors and five level central composite rotatable design. Mathematical model has been developed to predict the cutting forces in terms of cutting parameters such as he...

In the new global economy, consumption has become a central issue for many fields of industries. This project work studied on the effectiveness of pulse duration of supercritical carbon dioxide (SCCO2) in machining performance in terms of cutting temperature, cutting force and surface roughness in turning AISI 1045 medium carbon steel by uncoated cemented carbide insert. Pulse mode reduces the ...