Preliminary notes This paper presents the possibilities of applying a new method of programming based on STEP-NC standards, which was developed as an alternative to the G code. The possibilities of application in the field of machining simulation and verification of the program before machining on the wire electrical discharge machine are discussed. The paper shows the possible methodology for ...

Wire EDM is one of the latest advanced micro-machining techniques, where a thin wire (Ǿ= 0.25 mm) of tool electrode is fed on the work piece which gradually shears off the material during the machining process. This micro-machining process may help overcome the limitations and restriction faced during conventional mechanical machining process. This paper is based on wire-EDM machining of a part...

There is an increasing demand for industrial products, not only with the increased number of functions and also there will be a requirement of product in reduced size. Hence, it is essential to develop a product with maximum functions and minimum size. Micromachining technology gives the best solution to develop the product with maximum number of functions and also the size of the product will ...

In this present investigation, the effect and optimization of machining parameters on the kerf width and surface roughness in wire electrical discharge machining (WEDM) operations of Al 60661 hybrid composite was studied. The hybrid metal matrix composite was fabricated by stir casting process using particulates SiC and graphite each in Al6061 alloy. The experiments were designed with L27 ortho...

Electrical Discharge Machining (EDM) is the process of machining electrically conductive materials by using precisely controlled sparks that occur between an electrode and the work piece in the presence of a dielectric fluid. Aluminium Metal Matrix Composites (AMMC’s) are new generation engineering materials that possess superior physical and mechanical properties compared to non-reinforced all...

Purpose: In this paper, the effects of various process parameters of WEDM like pulse on time (TON), pulse off time (TOFF), gap voltage (SV), peak current (IP), wire feed (WF) and wire tension (WT) have been investigated to reveal their impact on material removal rate of hot die steel (H-11) using one variable at a time approach. The optimal set of process parameters has also been predicted to m...