An acoustic emission and force-based sensor fusion system involving pattern recognition analysis has been used to detect tool breakage, chip form and a threshold level of tool flank wear in turning. When normalized with the resultant force, the force components in the cutting, radial and feed directions were found to be highly sensitive to variables such as feedrate, material hardness, tool coa...

Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combi...

This paper focuses on the effect of the drill geometry on the drilling of woven Carbon Fiber Reinforced Polymer composite (CFRPs). Although different geometrical effects can be considered in drilling CFRPs, the present work focuses on the influence of point angle and wear because they are the important factors influencing hole quality and machining forces. Surface quality was evaluated in terms...

abstract: the lifetime of a cutting tool is an important and determinant parameter for evaluating its performance. the amount of tool abrasion affects seriously dimensions and surface quality of the working piece so that one of the main factors to determine the lifetime of a tool is the level of its wearing. for this purpose, an abrasion standard is defined for each particular tool above which ...

Abstract In general, Physical Vapor Deposition (PVD)-TiN coated High Speed Steel (HSS) endmills used to machine carbon steels can perform better at high cutting speeds compared with uncoated tools resulting in better surface finish and longer tool life. Flank wear is believed to be the main wear type that leads to shorten the life of these cutting tools. In this study, the roles of the coating ...

This paper describes the development of a machine vision system for automated tool wear inspection. The proposed approach measures the tool wear region based on the active contour algorithm and classifies the wear type by means of neural networks. Test results show that prevalent tool wears can be checked robustly in a real production environment and therefore the manufacturing automation can b...

This paper introduces a method to determine the tool wear by measured cutting force in Ball-nose End Milling. The features will be extracted from the measured cutting force with different flank wear. As the adaptive window width in wavelet transform is an advantage for analyzing and monitoring the rapid transient of small amplitude of cutting force signals when cutting engagement changes along ...

Abstract Metal-polyamide gear pairs provide advantages but their application is limited due to wear. The properties of the metallic gearing significantly affect wear behavior. However, influence varying materials as well flank hardness not known. Within this contribution, occurring mechanisms when applying steel, brass and aluminum with resulting from manufacturing by machining cold forging wer...

In this research work an attempt has been made to minimize flank wear of uncoated carbide inserts while machining AISI 1045 steel by finite element analysis. Tool wear is the predominant factor that causes poor surface finish and is responsible for the dimensional accuracy of the machined surface. The quality of component produced decides the effectiveness and competitiveness of any manufacturi...