This paper presents a new model for the estimation of cutting forces in micromilling based on specific cutting pressure. The proposed model includes three parameters which allow to control the entry of the cutter in the workpiece and which consider also the errors in the radial position of the cutting edges of the tool. The presented model is orientated to adaptive control in the micromilling p...

This paper introduces a dynamic cutting force model for turning of slender workpieces, as well as experimental results related to the frequency response of the workpiece in turning. The model is based on a flexible workpiece and rigid machine tool, and a workpiece displacement dependent cutting force. The model is described and studied theoretically as well as experimentally. The experimental s...

In this work, a MIMO H. controller for the linear motor machine tool feed drives has been designed to reduce tracking errors induced by cutting forces for end milling. The controller is designed using normalized coprime factorization method for the dynamic model of the linear motor system including constant in-line and cross coupling force gain, since the feedback cutting force can be considere...

This paper introduces a method to determine the tool wear by measured cutting force in Ball-nose End Milling. The features will be extracted from the measured cutting force with different flank wear. As the adaptive window width in wavelet transform is an advantage for analyzing and monitoring the rapid transient of small amplitude of cutting force signals when cutting engagement changes along ...

Nanometric cutting involves materials removal and deformation evolution in the surface at nanometer scale. At this length scale, atomistic simulation is a very useful tool to study the cutting process. In this study, large-scale molecular dynamics (MD) simulations with the model size up to 10 millions atoms have been performed to study three-dimensional nanometric cutting of copper. The EAM pot...

In micro-milling, cutting forces generate non-negligible tool deflection, which has a significant influence on the machining process and on workpiece accuracy. This paper investigates the tool deflection during micro-milling and its effect on cutting force and surface generation. The distribution of cutting forces acting on the tool is calculated with a mathematical model that considers tool el...

Existing corn harvester cutting blades have problems associated with large cutting resistance, high energy consumption, and poor cut quality. Using bionics principles, a bionic blade was designed by extracting the cutting tooth profile curve of the B. horsfieldi palate. Using a double-blade cutting device testing system, a single stalk cutting performance contrast test for corn stalks obtained ...

Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve s...

An attempt has been made to investigate the machinability of zirconia toughened alumina (ZTA) inserts while turning AISI 4340 steel. The insert was prepared by powder metallurgy process route and the machining experiments were performed based on Response Surface Methodology (RSM) design called Central Composite Design (CCD). The mathematical model of flank wear, cutting force and surface roughn...