Heat transfer in the mold is the heart of the continuous casting process and its quantitative analysis was pioneered by Keith Brimacombe. With many different processes currently competing, it is appropriate to apply modeling to investigate the theoretical limits of continuous casting speed and productivity. The heat transfer rate during solidification processes drops with time so the shell thic...

Melt flow in continuous casting tundishes is normal[y characterized by a combined model. The model is used to analyze the residence time disttibution of fluid in a tundish, In this model, the fluid volume in tundish is considered to be consisting of the plug flow, well-mixed flow, and dead volumes. Although this model was proposed over 20 years ago, most researchers have either used it incorrec...

Continuous casting plants are highly complex plants whose performance requires reliable mold level control system. Several effects greatly influence the surface quality of the final product and if these are not suppressed sufficiently by the mold level control system, than the production speed, hence the productivity has to be lowered. This paper analyses the most important disturbance and thei...

In the present work, heat transfer coefficients (h) along different cooling zones of a continuous caster billet machine were determined during casting of low and medium carbon steels. The effects of casting parameters, such as machine characteristics, the ingot dimension, mold, sprays zones, radiant cooling, melt composition and casting temperature were investigated and correlated with heat tra...

A full scale physical model of a thin slab caster with a four-hole design submerged entry nozzle (SEN) was constructed. On the basis of the dimensionless Reynolds and Froude similitude criteria, the fluid flow in a full-scale model is similar to that of the actual system and, hence, the data obtained from the water model can be applied to the actual system. In order to determine the optimum ope...