The bandsawing as a multi-point cutting operation is the preferred method for cutting off raw materials in industry. Although cutting off with bandsaw is very old process, research efforts are very limited compared to the other cutting process. Appropriate online tool condition monitoring system is essential for sophisticated and automated machine tools to achieve better tool management. Tool w...

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This research work highlights the effects of acoustic emission (AE) signals emitted during the milling of H13 tool steel as an important parameter in the identification of tool wear. These generated AE signals provide information on the chip formation, wear, fracture and general deformation. Furthermore, it is aimed at implementing an online monitoring system for machine tools, using a sensor f...

in this research using statistical analysis the effect of machining parameters such as cutting velocity, feed rate, and tool type on machining power (p m ) in machining process of en-ac 48000 aluminum alloy has been studied. a taguchi l 27 standard array has been utilized as the most economical array to evaluate the factors and their interaction. en-ac 48000 alloy is frequently used in automoti...

The industrial demand for automated machining systems to enhance process productivity and quality in machining aerospace components requires investigation of tool condition monitoring. The formation of chip and its removal have a remarkable effect on the state of the cutting tool during turning. This work presents a new technique using acoustic emission (AE) to monitor the tool condition by sep...

In this research work a series of tests were conducted in order to determine flank wear and cutting force FY on hard AISI 440 C martensitic stainless steel and SCM 440 alloy steels. The operating parameters are cutting speed, feed rate and a constant depth of cut to investigate the flank wear and cutting force. No cutting fluid was used during the turning process. The cutting tool used was CBN ...

The aim of this work is to analyze the micro mechanisms underlying the wear of macroscale tools during diamond machining of SiCp/Al6063 composites and to develop the mechanism-based diamond wear model in relation to the dominant wear behaviors. During drilling, high volume fraction SiCp/Al6063 composites containing Cu, the dominant wear mechanisms of diamond tool involve thermodynamically activ...

In this study, 3-D finite element modeling of precision hard turning has been used to investigate the effects of cutting edge microgeometry on tool forces, temperatures and stresses in machining of AISI H13 steel using polycrystalline cubic boron nitrite (PCBN) inserts with two distinct edge preparations. Hard turning experiments were conducted to investigate the effects of cutting edge geometr...

metal matrix composites have been widely used in industries, especially aerospace industries, due to their excellent engineering properties. however, it is difficult to machine them because of the hardness and abrasive nature of reinforcement elements like silicon carbide particles (sicp).in the present study, an attempt has been made to investigate the influence of spindle speed (n), feed rate...

Wear is a complicated phenomenon caused by the relative movement of two contacting surfaces compressed together by a normal force. Prediction of the wear, in most cases, requires various experiments and microstructural characterization of the contacting surfaces. Mathematical models based on physical concepts could provide considerable help in understanding the physical behavior and hence the p...