Power generation using waste-gas is an effective and green way to reduce the emission of the harmful blast furnace gas (BFG) in pig-iron producing industry. Condition monitoring of mechanical structures in the BFG power plant is of vital importance to guarantee their safety and efficient operations. In this paper, we describe the detection of crack growth of bladed machinery in the BFG power pl...

Field testing of compressor packages driven by gas turbines or electric motors requires the accurate determination of efficiency, flow, head, and power in sometimes less than ideal working environments. This paper discusses field performance testing of centrifugal compressors and measurement uncertainties one can expect when following appropriate test guidelines. The primary focus is on compres...

This paper presents results from stability analysis and testing on high pressure CO2 centrifugal compressors, beginning by a preliminary analysis conducted on an academic institution. It includes results of stability tests that were carried out in manufacturer facilities. The tests were done on two different compressor designs, both operating with high content of CO2 in super critical condition...

Synchronous Thermal Instability Evaluation of Medium Speed Turbocharger Rotor-Bearing Systems Brian R. Carroll Rotors in fluid-film bearing supported turbomachinery are known to develop elliptical orbits as a result of rotor-bearing interactions, mass unbalance within the rotor, gravitational bending of the shaft and external excitation. In synchronous whirl, where the speed at which the shaft ...

An analytical study was carried out to investigate the performance of an oil supplying system of a variable speed compressor using a commercial CFD program. The simulations for the oil supplying system with the oil and air mixture were performed by varying compressor speed from 40 Hz to 90 Hz. Comparing the predicted with the measured data on the modified scroll compressor validated the simulat...

This tutorial explains the surge phenomenon as well as the precursors of surge and the damage that surge can cause to the equipment. Then, methods to keep the compressor system from surge, i.e., modern surge control systems, are discussed. This includes the necessary instruments, algorithms used, as well as the piping layout required. Sizing considerations for valves and other system components...

Cascade or multistage equipment is characterized by the repetition of similar equipment elements in series. Process design, resulting into the main geometric and kinematic dimensions of the equipment, makes use of different strategies. These strategies, based on a process description, the (equalityand inequality) constraints and the number of degrees of freedom of the mathematical system, which...

SUMMARY The aerodynamic design and experimental performance of a centrifugal compressor designed for a pressure ratio of 6.5 and a specific speed of 68 are described, The compressor consisted of a radially-vaned impeller and a transonic, vaned radial diffuser. At design speed a peak overall total-to-total isentropic efficiency of 0.746 was achieved at the maximum pressure ratio of 5.9, rising t...

A novel method for combining active surge control system (ASCS) and surge avoidance system (SAS) for a centrifugal compressor is presented. ASCS is a promising method to improve compressor operating area by stabilizing surge. However, this method is not applied yet in industrial compressors. Safety issue is considered in implementing the ASCS. A failure in ASCS may endanger the compressor by en...

As the offshore market faces deepwater production challenges, the oil and gas industry is investing in new technologies to bring down the costs in the subsea fields exploitation. A breakthrough technology solution is the development of a subsea centrifugal compressor module installed on the seabed, transporting the wellstream to a central platform or directly to shore. The typical application o...