this paper aims at investigating the effects of weld nugget size and expulsion on the mechanical properties of low carbon steel resistance spot welds using tensile-shear test. mechanical performance of spot welds are described in terms of failure mode, peak load and failure energy obtained from the tensile-shear test. the effects of voids and porosity as well as electrode indentation associated...

Process identification in the field of resistance spot welding can be used to improve welding quality and to speed up the set-up of a new welding process. Previously, good classification results of welding processes have been obtained using a feature set consisting of 54 features extracted from current and voltage signals recorded during welding. In this study, the usability of the individual f...

The aim of this paper is to achieve thespot welding sequence for minimum distortion of a sheet metal assembly and to optimise the parameters of welding which insures minimum distortion for the optimised sequence. The distortion of the assembly involving number of spot welds is different for different sequences of welding The assembly consists of sheet metal components which are joined by using ...

Resistance spot welding process is one of the very useful and widely utilized joining processes in automobile industry due to its high working speed, high productivity, flexibility and economical cost operation. In this paper various optimization techniques like Taguchi method, Artificial neural network (ANN), Genetic algorithm (GA) etc. and their applications are discussed to get the optimum w...

Welding robot has played an extremely important role in the welding production of high-quality, high-efficiency. The paper designed the hardware structure and software of spot welding robot. The hardware design mainly includes the major modules of arm and base; the hardware design includes two parts: manual mode and automatic mode. Manual mode is generally used for the robot system installation...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...

In the present study, friction spot welding or refill friction stir spot welding was performed to consolidate dissimilar AA5754 Al and AZ31 Mg alloys. The intermetallic compounds of Al12Mg17 and Al3Mg2 were primarily found in the weld, distributed at the interface between the base materials and in the Al top sheet. The distribution of the intermetallic compounds and the interfacial area between...