This paper deals with the investigation of a contactless sheet metal feeder for metal forming machines. The concept is based on an asynchronous linear motor in which the sheet metal is used as the eddy currents runner. First numerical analyses were performed by means of a parameterized finite-element (FE) model of the feeder. The focus was on the investigation of the operational characteristics...

Much of the attention on simulation software in recent years has been focused on the modelling of bulk metal forming processes such as forging, rolling and extrusion. However, there are numerous applications for the simulation of sheet forming processes and indeed many pressings suppliers in the automotive industry are more advanced in the use of simulation than their forging counterparts. The ...

Purpose: In this paper the experimental equipment and design of the system for deformation and forming force measuring by single point incremental sheet metal forming are described. Beside this the analysis results of the impact of the wall angle, tool rotation, vertical step size, tool diameter and lubrication on the magnitude of forming force and plastic logarithmic strain are presented. Desi...

Metal foils attract a large field of applications, e.g. in micro-technology they are being used for sensors, actors, micro-electro-mechanical systems and in medical devices. Conventional sheet metal forming processes are in principle applicable for metal foil forming. Reducing the sheet thickness to the order of micrometers, however, causes various scaling effects. Therefore, the know-how of co...

FRICTION AND LUBRICATION in sheet metal forming are influenced by such parameters as material properties, surface finish, temperature, sliding velocity, contact pressure, and lubricant characteristics. The parameters that affect friction and lubrication are schematically shown in Fig. 7.1. Depending on these parameters, the performance of a lubricant and the coefficient of friction (COF) vary. ...

The deep-drawability of a sheet metal blank is strongly influenced by the tribological conditions prevailing in deep-drawing process. Therefore, new methods to influence tribology represent an important research topic. In this work, application process-integrated lubrication process investigated. Most promising geometries channels and outlet openings are first identified means numerical simulat...