The actual grinding result of ceramics has not been well predicted by the present mechanical models. No allowance is made for direct effects of materials microstructure and almost all the mechanical models were obtained based on crystalline ceramics. In order to improve the mechanical models of ceramics, surface grinding experiments on crystalline ceramics and non-crystalline ceramics were cond...

The surface of zirconia may be damaged during grinding, influencing the mechanical properties of the material. The purpose of this study was to compare the flexural strength of zirconia after different grinding procedures. Twenty bar-type zirconia specimens (21 x 5 x 2 mm) were divided into 4 groups and ground using a high-speed handpiece or a low-speed straight handpiece until the bars were re...

Surface roughness is a significant parameter which determines the efficiency of optical components. Surface damages induced by grinding strongly influence the mechanical strength and optical quality of optical glasses. It is meaningful to rapid evaluate the surface roughness through the measurement of different grinding parameters. In this study, a cup diamond wheel (D64) is used in grinding pr...

Ever-stringent environmental constraints dictate that future coal cleaning technologies be compatible with micron-size particles. For super-clean coal production, the degree of liberation needed to separate coal from mineral matter, including pyrite, requires grinding to 10 μm or below. In addition, large amounts of fine coal are discharged to refuse ponds because current coal cleaning technolo...

This study was conducted in Mouteh grinding circuit. Mouteh gold processing plant is located in Esfahan province,center of Iran, close to Mouteh open pit mine. One of the main problems in this circuit is low efficiency grinding operation. In this study, first grinding circuit and its performance parameters are evaluated. Laboratory and corrected operating Bond work index subsequently were calcu...

The effects of mixing and grinding on solid-state reactions were separately investigated using a wet-type super atomizer for dispersing particles without breaking them. reaction kaolinite [Al2Si2O5(OH)4] with calcium carbonate (CaCO3) to form metastable CaAl2Si2O8 was carried out, the raw materials being ground prior reaction. Notably, rough before resulted in gehlenite (Ca2Al2SiO7). After meth...

Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses). In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not ...

A grinding force model is developed to predict the forces during the face grinding of cast iron and aluminum alloy 319. Design of experiments methods are used to create a response surface of four process parameters: feed rate, inclination angle of the grinding wheel profile, offset angle between the grinding wheel and the workpiece, and the peripheral speed of the wheel. For each material, thre...

An on-line monitoring and prediction of surface roughness in grinding is introduced with experimental verification. An adaptive neurofuzzy inference system (ANFIS) is used to monitor and identify the surface roughness online. The system uses a piezoelectric accelerometer to generate a signal related to grinding features and surface finish. The power spectral density (PSD) of this signal is used...

Grinding is finishing process aimed at achieving surface quality and dimensional accuracy in workpieces with tight tolerances especially from materials with a high degree of hardness and strength. The grinding process of superalloys is faced with problems and challenges caused by the generation of excessiveheatas well as the adhesion of workpiecematerialon the grinding tool. Therefore, in-depth...