Ti6Al4V alloy is highly used in the automotive and aerospace industry due to its good machining characteristics. Micro EDM drilling is commonly used to drill micro hole on extremely hard material with very high depth to diameter ratio. In this study, the parameters of micro-electrical discharge machining (EDM) in drilling of Ti6Al4V alloy is optimized for higher machining accuracy with less hol...

Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such constraints. The base material used for this study was an AISI 1045 steel with copper electrode. This study highlights the development of...

Electrical discharge machining is assessed on the basis of Material Removal Rate (MRR), Tool Wear Rate (TWR), and Surface Roughness (SR). Process parameters that mostly affected the EDM Process are Pulse on Time, Pulse off Time, Discharge Current, Arc Gap and Duty Cycle. This paper reviews research for the optimization and improvement of various performance parameters measured in the experiment...

Electrical Discharge Machine (EDM) parameters have a significant influence on machining characteristic like material removal rate (MMR) and tool wear rate (TWR). Inconel 718, which is widely used in the Medical, Marine, Architectural and food processing industries, is used as a work material. The tool electrode materials used are brass. Experiments are conducted using face centered central comp...

Electrical Discharge Machining (EDM) is a non conventional machining process, where electrically conductive materials are machined by using precisely controlled sparks that occur between an electrode and a work piece in the presence of a dielectric fluid. It has been a demanding research area to model and optimize the EDM process in the present scenario. Lots of efforts have been exercised to m...

Technological advancement, on the one hand, makes Electrical Discharge Machining (EDM) much faster. One example of that is the presence of Wire Electrical Discharge Machining – High Speed (WEDM-HS) machine, which makes the material removal rate as high as 80 mm/min. On the other hand, it also make Abrasive Waterjet (AWJ) achieve much better quality surface and tighter tolerance. As a result, th...

Electrical discharge machining (EDM) is the process of machining electrically conductive materials by using precisely controlled sparks that occur between an electrode and a work piece in the presence of a dielectric fluid. Aluminium metal matrix composites (AMMCs) refer to the class of light weight high performance aluminum ceramic material systems. The reinforcement in AMMCs could be in the f...

This paper demonstrates the effectiveness of optimizing multiple characteristics of electrical discharge machining (EDM) of Inconel 718 using copper electrodes having different shapes via Taguchi method-based Grey analysis. The modified algorithm adopted here is used successfully for both detraining the optimum settings of machining parameters and for combining multiple quality characteristic i...

Nowadays, Electrical Discharge Machining (EDM) has become one of the most extensively used non-traditional material removal process. Its unique feature of using thermal energy to machine hard to machine electrically conductive materials is its distinctive advantage in the manufacturing of moulds, dies and aerospace components. Howevere, EDM is a costly process and hence proper selection of its ...