key account business analyst, Quaker Chemical Corp., Conshohocken, Pa., USA [email protected] Nucor Steel Tuscaloosa Inc. is the first U.S. mill to employ Steckel mill technology for producing high-quality wide coiled plates and discrete plates. Since 1985, the Steckel mill has consistently demonstrated product versatility, quality and cost advantage over traditional plate mills. The single...

This paper presents a feedforward control concept for lateral asymmetries in heavyplate hot rolling. A lateral off-center plate position generally entails asymmetric rolling forces, asymmetric mill stretch, and thus a wedge-shaped exit thickness that may cause a cambered plate contour and a rotatory motion of the plate. In this paper, a model of the mill stand and of the plate movement is prese...

The authors discuss the combination of an Artificial Neural Network (ANN) with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the re...

Cold rolling process is a complicated process which can be optimized by changing in variables and settings. This paper presents a set-up optimization system developed to calculate reductions and inter-stand tensions for each stand of a five stand tandem cold mill. The main objective in this optimization is minimization of power consumption. First, by using the analytical method, the equations ...

Abstract. The technological process of manufacturing cold-rolled strip with a thickness 0.5-1.5 mm from high-strength steel grades on cold rolling mills can consist 2 or even 3 operating cycles "cold - intermediate annealing". This is due to significant hardening such steels during and, as result, limitations the maximum allowable forces. Each additional cycle annealing" significantly increases...

The objective of this research is to study plant layout of NCRM (Narrow cold rolling mill division) of Bhushan steels Ltd. Mumbai based on the systematic layout planning pattern theory (SLP) for increased productivity. In this case study, amount of equipments and tools in rolling coil production are studied. The detailed study of the plant layout such as operation process chart, flow of materia...

Controlling the tandem cold rolling of metal strip is a significant challenge to the control engineer. This is due mostly to complex interactions between the process variables, nonlinearities that change with process conditions, and long speed-dependent time delays. The present technology is limited in its capability for improvement in performance. This paper describes a new control strategy th...

in this study, the effect of cold rolling process on the microstructure and texture evolution in 1wt. % si non-orientedelectrical steel was investigated. for this purpose, all samples were processed through single-stage hot rolling at1100 ° c and two-stage cold rolling (cross rolling and unidirectional rolling) with intermediate annealing at 650 °cfor 35 seconds. finally, all of them were fully...