The present work demonstrates that friction stir welding (FSW) is a feasible route for joining 6061 aluminium (Al) alloy to AISI 1018 steel. The weld has a good weld quality and is free of cracks and porosity. The tensile failure happened at the boundary between the nugget and thermomechanically affected zone of the base Al alloy, indicating that the weld has a higher joining strength. Despite ...

Fusion welding of heat treatable aluminum alloys leads to a significant loss of strength in the heat affected zone (HAZ) due to overaging. This work was aimed to improve the mechanical properties of Al-6061 welds. Plates of 6 mm in thickness were solutionised at 530◦C for 1 h followed by water quenching and aging at 160◦C for times between 13 to 19 hours. Welding was performed with the gas meta...

The residual strain profiles were measured through the thickness of friction-stir welded (FSW) plates using neutron diffraction to study the relationship between the angular distortion and the residual strain distribution. Three different weld specimens were prepared from a 6061-T6 aluminum alloy with the purpose of separating the effects of the frictional heat and plastic deformation on the re...

The ultrafine grained (UFGed) 1050 Al plates with a thickness of 2 mm, which were produced by the accumulative roll bonding technique after five cycles, were friction stir butt welded to 2 mm thick 6061-T6 Al alloy plates at a different revolutionary pitch that varied from 0.5 to 1.25 mm/rev. In the stir zone, the initial nano-sized lamellar structure of the UFGed 1050 Al alloy plate transforme...