In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...

The aim of this paper is to achieve thespot welding sequence for minimum distortion of a sheet metal assembly and to optimise the parameters of welding which insures minimum distortion for the optimised sequence. The distortion of the assembly involving number of spot welds is different for different sequences of welding The assembly consists of sheet metal components which are joined by using ...

Ultrasonic complex vibration welding of same and different metal specimens and structures of the welded area are studied using several complex vibration welding systems, scanning and transmission electron microscopes (SEM and TEM). Ultrasonic welding can weld various metal directly using vibration and static clamping pressure. The welding area is limited very narrow layer and can weld different...

Although various computer-aided fixture design (CAFD) systems have been developed to assist the designer during the various stages of fixture design, most of previous computer aided fixture design research has mainly concentrated on machining fixtures rather than welding fixtures. The development of complicated computer aided welding fixture design (CAWFD) system has received much less attentio...

It is well khown that welding arcs emit intense ultraviolet radiation and those who conduct welding operations or work nearby are exposed to the radiation and often suffer injuries. It is desirable to evaluate the ultraviolet radiation from the viewpoint of industrial health. But, there have been few quantitative studies of this radiation. We determined the ultraviolet effective irradiance, bas...

Application of a localized heat source is essential in welding process, to minimize size of heat affected zone (HAZ) and hence, reduce unwanted effects such as distortion and residual stresses. Traditionally, in modeling welding phenomena there has been a focus either on the complex fluid and thermo-dynamics local to the weld pool, or on the global thermomechanical behavior of weld structure. A...

Background: Iron and steel based industries use welding as an integral process. About two percent of the working population is engaged in some type of welding. Welding fumes consist of a wide range of complex metal oxide particles which can be deposited in all regions of the respiratory tract. Thus, welding process seems to be simple but its health implications are complex. Materials and method...

The distortion of laser welded titanium plates was assessed for different operating conditions of the laser welding device, and with different welding parameters (in terms of weld point and prewelding). In this study, Nd : YAG laser welding device was used to join the titanium plates. The results showed that distortion increased stepwise after each welding point along the welding zone (one-side...

Purpose: of this paper is to present the recent possibility of evolutionary optimization method application to predicting the proper welding parameters in the weld process. The objective of the welding simulation is to study the temperature generated during the welding process and to investigate residual stresses in the component after the welding. Such results give the possibility to determine...

Intelligent welding robots obtain a good quality of the welding results. Research on automatic and intelligent control of Arc welding is an important means for ensuring weld quality, raising productivity, and improving labor conditions. Despite its widespread use in the various manufacturing industries, the full automation of the robotic welding has not yet been achieved partly because mathemat...