The reliability of welded structure can be evaluated through welding residual stress analysis and fatigue strength assessment. In this study, welding residual stresses of multi-pass dissimilar material welded joint between alloy 617 and 12Cr steel were analyzed numerically and experimentally. Fatigue strength was then assessed in the air. Based on results of welding residual stress analysis and...

The objective of this research is to develop an experimental-theoretical analysis about the influence of the cooling medium and the geometry of the welding bead profile in fatigue life and the associated parameters with structural integrity of welded joints. A welded joint with cruciform geometry is considered using SMAW (Shielded Metal ArcWelding), plates in structural steel ASTM A36 HR of 8 m...

in the present study, an ultrafine grained (ufg) 304l stainless steel with the average grain size of 300 nm was produced by a combination of cold rolling and annealing. weldability of the ufg sample was studied by nd: yag laser welding under different welding conditions. taguchi experimental design was used to optimize the effect of frequency, welding time, laser current and laser pulse duratio...

The effects of welding energy on the mechanical and microstructural characteristics of ultrasonic-welded pure copper plates were investigated. Complex dynamic recrystallization and grain growth occurred inside the weld zone during ultrasonic welding. At a low welding energy, a thin band of straight weld interfaces was observed and had an ultra-fine grain structure. With an increase in welding e...

Electron beam welding has proved phenomenal in welding of components used in space because it uses a vacuum environment which eliminates substances like oxygen, nitrogen, and hydrogen. The main advantage of EBW is its ability to weld dissimilar materials and incorporate desirable properties in the assembly. It has high depth to width ratio and focuses exactly on the portion to be welded, thereb...

It is considered to be available in reducing the weight of automobiles that the aluminum alloy is applied to manufacture them. The spot welding of aluminum alloys is difficult because of high welding current and small electrical resistance. It is necessary to clarify the relation between the nugget formation and the welding conditions. In this study, the relation between the spot welding condit...

The dissimilar joint between aluminum/titanium alloys (Al 6082 and Ti G2) were successfully achieved by CO2 laser welding with a single pass and without filler material using the overlap joint design. Laser welding parameters ranges combinations were experimentally determined using Taguchi approach with the objective of producing welded joint with acceptable welding profile and high quality of ...

Laser welding has a large potential for the production of tailor welded blanks in the automotive industry, due to the low heat input and deep penetration. However, due to the small laser spot and melt pool, laser-based welding processes in general have a low tolerance for seam gaps. In this paper, five laserbased welding techniques are compared for their gap bridging capabilities: single-spot l...

The most common problem of welding dissimilar metals (DMWs) with respect to residual stresses is the differences in the coefficient of thermal expansion and heat conductivity of the two welded metals. In the present work, a CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and low carbon steel plates. The Taguchi approa...

Recently, open-type push-pull ventilation systems have been widely employed as effective substitutes for the conventional local exhaust ventilation system, and have prevailed at many welding workshops in Japan. In this study, the effect of the uniform velocity on carbon dioxide (CO2) shielding arc welding was examined by laboratory experiments. The ventilation system examined in the experiments...