The arc welding process is widely used in industry but its automatic control is limited by the difficulty in measuring the weld bead geometry and closing the control loop on the arc, which has adverse environmental conditions. To address this problem, this work proposes a system to capture the welding variables and send stimuli to the Gas Metal Arc Welding (GMAW) conventional process with a con...

Ultrasonic welding is a very promising technique for joining thermoplastic composite (TpC) components in aircraft primary structures [1, 2]. The potential introduction of new lightweight structures in civil aviation has been driving the change towards condition-based maintenance (CBM) as an alternative to the regular inspection interval approach [3]. In turn, CBM has been pushing forward the de...

The purpose of vision-based sensing devices in the welding industry is to electronically replicate the role of a skilled welder and emulate the human eye with a light-sensing device such as camera and the human brain with a computer algorithm that interprets the images. Just as an optical feedback from human eye guides the human welder, optical feedback in this electronic system would be used t...

Associated to the weld quality, the weld bead geometry is one of the most important parameters in welding processes. It is a significant requirement in a welding project, especially in automatic welding systems where a specific width, height, or penetration of weld bead is needed. This paper presents a novel technique for real-time measuring of the width and height of weld beads in gas metal ar...

The anisotropic, heterogeneous and coarse granular structures of austenitic stainless steel welds lead to important disturbances of the ultrasonic propagation: beam skewing and splitting, attenuation, backscattering and spurious echoes. These disturbances have been studied by EDF R&D for a few years in order to improve the ultrasonic NDT in nuclear applications. In particular, a methodology for...

I. Abstract: The prediction of the optimal weld bead width is an important aspect in shielded metal arc welding (SMAW) process as it is related to the strength of the weld. This paper focuses on investigation of the development of the simple and accurate model for prediction of weld bead width of butt joint of SMAW process. Artificial neural networks technique was used to train a program in C++...