In this Part II, a thorough investigation of the melting of the electrode; the droplet formation, detachment, transfer and impingement onto the workpiece, and the weld-pool formation and dynamics was conducted. The transient melt-flow velocity and temperature distributions in the droplet and in the weld pool were calculated. The resulting crater in the weld pool and the weld-pool oscillation du...

Resistance spot welding process is one of the very useful and widely utilized joining processes in automobile industry due to its high working speed, high productivity, flexibility and economical cost operation. In this paper various optimization techniques like Taguchi method, Artificial neural network (ANN), Genetic algorithm (GA) etc. and their applications are discussed to get the optimum w...

Weld overlay of piping was first used as a method to repair components of simple configurations which were known to contain cracking. An adequate ultrasonic examination of these geometries can be achieved by using a few conventional search units. Currently the application of pre-emptive weld overlays as a mitigation technique and/or to improve the examination surface condition for more complex ...

offshore pipelines are an effective tool for transportation of oil and gas which are usually assembled by the use of girth welds. since flaws may naturally exist at such welds, fracture assessment of girth welded offshore pipelines is substantial. current fracture assessment procedures like bs 7910 consider identical material properties for the weld and the base metals. however the strength dif...

This paper describes the development and evaluation of neural network-based systems for industrial welding process control and weld quality assessment. The developed systems utilize recurrent neural networks for process control and both recurrent networks and static networks for quality prediction. The first section describes a system capable of both welding process control and real-time weld q...

Presently, wrapping of the welds at the ends of stiffeners is not done to avoid the undercutting of the stiffener corners and the attendant weld repair. The fatigue performance of stiffeners with undercuts was evaluated in a factorial design fatigue experiment. Undercuts at the flange edge and filling of the stiffener cope with the fillet weld were also evaluated. The undercuts did not influenc...

An application of machine vision, incorporating neural networks, which aims to fully automate real-time radiographic inspection in welding processes is described. The current methodology adopted comprises two distinct stages the segmentation of the weld from the background content of the radiographic image, and the segmentation of suspect defect areas inside the weld region itself. In the first...