An explicit equation leading to a method for improving furnace efficiency is presented. This equation is dimensionless and can be applied to furnaces of any size and fuel type for the purposes of comparison. The implications for current furnace design are discussed. Currently the technique most commonly used to reduce energy consumption in galvanizing furnaces is to increase burner turndown. Th...

The development of an indirect measurement model for electro thermal furnace and its implementation in a reconfigurable architecture are the main issues of this article. The proposed measurement system is based on the system model, the principle of conservation of energy and the laws of thermodynamics are applied to build a model of the thermal system where the Kalman theory is applied for filt...

Ethylene pyrolysis furnace is a key equipment in the ethylene production industry with tube being core component of system. The operates at high temperature (950°C–1,100°C) and hydrocarbon medium for long time, Cr35Ni45Nb centrifugal casting alloy material often chosen as tube. Due to its harsh working conditions, common failure issues include carburization, high-temperature creep cracking, the...

The three major distress conditions affecting the performance of asphalt pavements are permanent deformation or rutting, fatigue or load associated cracking, and low temperature or thermal cracking. In an earlier technical topics article (Fall, 1998), we examined the causes of fatigue cracking and the importance of good compaction during construction to help minimize this type of distress. In t...

Cracking is a major concern in welding aluminum alloys. Although weld solidification cracks can be eliminated through addition of filler alloy, the additives modify the alloy or base-metal constituents and may not always be desirable. High-energy beam processes, such as electron-beam welding, that result in minimal heat input reduce crack sensitivity, but their high cost limits their applicatio...

One of the limiting factors in large-scale cryopreservation is the formation of fractures. The prevalence of cracking in cryopreserved bulky tissues is frequently associated with temperature gradients, which lead to non-uniform thermal contraction of the tissue. With new cryoprotectants available, it may be possible to reduce temperature gradients to much lower levels, in which case other contr...

In this study, the early age thermal properties of a concrete mix containing ground granulated blast furnace slag (GGBFS) were investigated and incorporated in finite-element model. A two-term exponential degree hydration function was proposed to better capture behavior. An FEM program (ABAQUS) used predict temperature time-history three 1.2-m (4-ft) cubes cast with design 50% replacement cemen...

Most studies neglect the presence of thermal cracking reactions in industrial FCC process. Nevertheless, the present work proposes a new model which modified the 10-lumps kinetic model given by Jacob el al. (1976), through to inclusion a new lump named dry gas represent the results of the thermal reactions. Similarly as in the 10-lumps kinetic model, the proposed 11-lumps kinetic model consider...

Given that concrete masonry walls are expected to experience shrinkage combined with thermal expansion and contraction, and in some cases even carbonation, throughout their service life, cracking is to be expected. However, after concrete masonry walls have been placed into service, originally anticipated and accounted for cracking is often misdiagnosed as a structural defect. Such misdiagnoses...

Mathematical model for the integrated thermal apparatus was developed. It consists of program modules from which individual furnace model can be generated. For the model generation elementary balance method was used. Generation of the individual model includes model formulation and parameters determination. Model formulation is based on first principles, heuristics and empirical results. Parame...