in this paper, a novel technique on friction aided deep drawing using tapered blank holder divided into eight segments is proposed to overcome defect of friction aided deep drawing using four segments tapered blank holder technique. a taper blank holder is designed to be of two parts: stationary part with 5 degree taper angle and moving parts divided into eight tapered segments. the main functi...

Bi-layer metallic tube (BMT) plays an extremely crucial role in engineering applications, with rotary draw bending (RDB) the high-precision processing can be achieved, however, product will further springback. Due to complex structure of BMT and high cost dataset acquisition, existing methods based on mechanism research machine learning cannot meet requirements springback prediction. Based prel...

New materials are used in the automotive industry to reduce weight and to improve crash performance. These materials feature a higher ratio of yield stress to elastic modulus leading to increased springback after tool release. The resulting shape deviations and their efficient reduction is of major interest for the automotive industry nowadays. The usual strategies for springback reduction can ...

In achieving accurate results, current nonlinear elastic recovery applications of finite element (FE) analysis have become more complicated for sheet metal springback prediction. In this paper, an artificial neural network (ANN) was used to mimic the nonlinear elastic recovery and provides a generalized solution in the FE analysis. The nonlinear elastic recovery was processed through back-propa...

The archwire bending is one of processes the most frequently used in the orthodontic treatment. Furthermore, the springback of sheet metal, which is defined as elastic recovery of the part during unloading, should be taken into consideration so as to produce formed archwire within acceptable tolerance limits. In this paper, the springback angle of different alloy archwires (including NiTi alloy...

One of the greatest challenges of manufacturing sheet metal parts is to obtain consistent part dimensions. Springback, the elastic material recovery when the tooling is removed, is the major cause of variations and inconsistencies in the final part geometry. Obtaining a consistent and desirable amount of springback is extremely difficult due to the non-linear effects and interactions between pr...