In this study, an extended stress-based forming limit diagram (FLD) for prediction of necking based on the Marciniak and Kucznski (M-K) model is represented and applied in tube hydroforming. The bulge forming of a straight tube is simulated by finite element method and verified with published experimental data. This adaptive simulation technique is based on the ability to detect the onset an...

In this paper, single, bi-layered and three-layered tube hydroforming processes were numerically simulated using the finite element method. It was found that the final bulges heights resulted from the models were in good agreement with the experimental results. Three types of modeling were kept with the same geometry, tube material and process parameters to be compared between the obtained hydr...

.hot metal gas forming of tubes can be used in various industries such as automotive and aerospace industries. in this process tube is formed at elevated temperatures, by using gas instead of fluid pressure. lower required pressure and low power are its advantages in comparison to hydroforming process. in this paper, a hot metal gas bulging process of an aluminum alloy tube has been investigate...

 Nowadays, light weight and high strength metals are being used in various industries such as automotive and aerospace. Using aluminum-magnesium alloys is an efficient way to reduce the weight of a specific part. These alloys have poor formability in room temperature thus they should be formed at elevated temperature. Warm hydroforming and hot metal gas forming are conventional methods to form ...