Centrifugal atomization of metal melts is a cost-effective process for powder production and spray deposition. The properties of the as-produced powder and deposit are determined primarily by the characteristics of the atomized droplets, which in turn are largely dependent on the flow development of the melt on the atomizer. This paper develops a model for analysing the flow development of a fu...

This paper describes a numerical study of the g-jitter driven double diffusive convective flows, thermal and concentration distributions in binary alloy melt systems subject to an external magnetic field. The study is based on the finite element solution of transient magnetohydrodynamic equations governing the momentum, thermal and solutal transport in the melt pool. Numerical simulations are c...

In this research, the effect of friction between the liquid metal and the sand mould wall and the effect of passage of liquid through a vertical bend and through a ceramic filter on the fluid flow and the melt velocity has been studied by measuring the velocity of the melt and direct observation of the liquid flow through the different parts of a naturally-pressurized running system. The fricti...

We investigate melt generation in a slowly extending lithosphere with the aim of understanding the spatial and temporal relationships between magmatism and preexisting rift systems. We present numerical models that consider feedback between melt generation and lithospheric deformation, and we incorporate three different damage mechanisms: brittle damage, creep damage, and melt damage. Melt cond...

Solidification from the melt to near net shape is a commonly used manufacturing technique. The fluid flow patterns in the melt affect the quality of the final product. By controlling the flow behavior, the final solidified material can be suitably affected. Most of the magnetic field approaches to melt flow control rely on the application of a constant magnetic field. A constant magnetic field ...

Intensive melt shearing was achieved using a twin-screw machine to condition an aluminium alloy prior to solidification. The results show that intensive melt shearing has a significant grain-refining effect. In addition, the intensive melt shearing reduces both the volume fraction and the size of porosity. It can reduce the density index from 10.50% to 2.87% and the average size of porosity in ...