In the deformation and cutting process of semiconductors and ceramics, especially brittle materials such as silicon carbide (SiC), the presence of high pressure phase transformation (HPPT) is of great importance for accomplishing ductile regime machining (Patten, 2007). To augment the ductile regime machining of these nominally brittle materials, the high pressure phase can be preferentially he...

Quality improvements in laser machining have been achieved by a newly developed model-based optimisation strategy. The speci®c aims of such efforts are to assure machining quality right up to boundaries or pre-machined sections, which are inherent in intricate part geometry. Such boundaries frustrate heat-transfer and result in bulk heating of the workpiece. This in turn leads to a degradation ...

This paper presents a study the effect of nose radius (Rz-mm) on cutting force components and temperatures during the machining simulation in an orthogonal cutting process for titanium alloy (Ti-6Al-4V). The cutting process was performed at various nose radiuses (Rz-mm) while the depth of cut (d-mm), feed rate (fmm/tooth) and cutting speed (vc-m/ min) were remained constant. The main cutting fo...

High speed machining (HSM) may produces parts with substantially higher fatigue strength; increased subsurface micro-hardness and plastic deformation, mostly due to the ploughing of the round cutting tool edge associated with induced stresses, and can have far more superior surface properties than surfaces generated by grinding and polishing. Cutting edge roundness may induce stress and tempera...

The most emerging needs of the modern metal cutting operation are to increase the material removal rate with better surface finish and high machining accuracy. These objectives can be achieved by reducing cutting temperature in the cutting zone. In metal cutting process, high cutting temperature and its detrimental effects are generally reduced by proper selection of process parameters, proper ...

Surface integrity of workpieces after machining processes is one of the most essential requirements of engineers in advanced industries, since it has significant effect on performance and service life of the components. Based on this, thermal and mechanical loads generated by machining are responsible for change in mechanical properties of the machined workpiece and consequently, they should be...

Among all non-conventional micro-machining, electrochemical discharge machining (ECDM) is having high quality of material removal rate with zero residual stress. This machining has been accepted as a highly modern technology in micromachining. In this paper an effort has been done on micro drilling of glass using electrochemical discharge machining (ECDM). A fixed tool and a step down transform...

WEDM is a one of the non-conventional machining processes used for machining complex shape components and hard materials to produce intricate shapes on the wide variety of materials. With the increasing demands of high surface finish and high rate of MRR of complex shape geometries, WEDM machining process is now being replaced by non-traditional machining processes. According to this paper, opt...