Drilling is an hole making process in metal cutting operation performed by extrusion which finds wide application in various industries for manufacturing components using metals and non metals. This process is applied widely in assembly of components or elements, where processing challenges are severe issue such as to maintain surface integrity, ovality, machining time, Metal Removal Rate etc.,...

This article describes the structure and the working principle of the blind hole drilling device, by application in the production practice proves its feasibility. At present, we commonly used electrical discharge machining and welding method to solve the problem. However, these methods have the low processing efficiency, low manufacturing precision and high cost defect. This paper developed an...

Micro-hole drilling and cutting in ambient air are presented by using a femtosecond fiber laser. At first, the micro-hole drilling was investigated in both transparent (glasses) and nontransparent (metals and tissues) materials. The shape and morphology of the holes were characterized and evaluated with optical and scanning electron microscopy. Debris-free micro-holes with good roundness and no...

The accurate prediction of wellbore temperature distribution helps to accurately estimate well pressure profile and bottom-hole pressure (BHP) which is important in the under-balanced drilling (UBD) operation. In this paper effect of temperature variation due to heat transfer of drilling fluid with the formation and also oil and gas production from the reservoir into the annulus in under-balanc...

Prediction of surface roughness is essential in any machining process as it plays a vital role in determining the quality of components. The present work involves the development of an empirical model for surface roughness of a non-traditional hole-making method, friction drilling process based on a recently emerged evolutionary approach called Genetic programming (GP). The parameters such as d...

Laser micromachining has the capability to fabricate very small and basic 2.5 D geometric features on a range of materials in the form of laser ablation or irradiation. Short pulsed lasers that can achieve wide range of wavelengths in the form of harmonics of infrared laser beam at 1064 nm wavelength have been a very effective micro-machining tool used for hole drilling, cutting, scribing, trim...

This paper presents a wellbore-stability study of the San Andreas Fault Observatory at Depth (SAFOD) research borehole located near Parkfield, California, USA. In the summer of 2005, the SAFOD borehole was drilled successfully through the active trace of the San Andreas Fault (SAF) in an area characterized by fault creep and frequent microearthquakes. In this study, we report how the analysis o...

abstract: the equal channel angular rolling (ecar) is one of the severe plastic deformation processes, which can develop a shear deformation into a sheet metal. in this process, internal stresses are created due to the different strain levels experienced in different locations at the same time. the incremental hole drilling method is an effective technique for the evaluation of the through-thic...

To ensure safe and stable drilling operation, bottom hole pressure (BHP) should be kept within some region. However measurement of the BHP is sometimes not available or reliable, especially when the circulation is low, e.g., during pipe connection procedures. This paper presents the application of a moving horizon estimation (MHE) method for online estimation of the BHP during petroleum drillin...

A dual-axis ESPI hole-drilling residual stress measurement method is described. It has the advantage of evaluating all the in-plane normal stress components with similar response to measurement errors, significantly lower than with single-axis measurements. Experimental tests were done on a stressed specimen, and the results supported theoretical expectations.