The actual grinding result of ceramics has not been well predicted by the present mechanical models. No allowance is made for direct effects of materials microstructure and almost all the mechanical models were obtained based on crystalline ceramics. In order to improve the mechanical models of ceramics, surface grinding experiments on crystalline ceramics and non-crystalline ceramics were cond...

The surface of zirconia may be damaged during grinding, influencing the mechanical properties of the material. The purpose of this study was to compare the flexural strength of zirconia after different grinding procedures. Twenty bar-type zirconia specimens (21 x 5 x 2 mm) were divided into 4 groups and ground using a high-speed handpiece or a low-speed straight handpiece until the bars were re...

Surface roughness is a significant parameter which determines the efficiency of optical components. Surface damages induced by grinding strongly influence the mechanical strength and optical quality of optical glasses. It is meaningful to rapid evaluate the surface roughness through the measurement of different grinding parameters. In this study, a cup diamond wheel (D64) is used in grinding pr...

This study was conducted in Mouteh grinding circuit. Mouteh gold processing plant is located in Esfahan province,center of Iran, close to Mouteh open pit mine. One of the main problems in this circuit is low efficiency grinding operation. In this study, first grinding circuit and its performance parameters are evaluated. Laboratory and corrected operating Bond work index subsequently were calcu...

Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses). In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not ...

A grinding force model is developed to predict the forces during the face grinding of cast iron and aluminum alloy 319. Design of experiments methods are used to create a response surface of four process parameters: feed rate, inclination angle of the grinding wheel profile, offset angle between the grinding wheel and the workpiece, and the peripheral speed of the wheel. For each material, thre...

An on-line monitoring and prediction of surface roughness in grinding is introduced with experimental verification. An adaptive neurofuzzy inference system (ANFIS) is used to monitor and identify the surface roughness online. The system uses a piezoelectric accelerometer to generate a signal related to grinding features and surface finish. The power spectral density (PSD) of this signal is used...

Grinding is finishing process aimed at achieving surface quality and dimensional accuracy in workpieces with tight tolerances especially from materials with a high degree of hardness and strength. The grinding process of superalloys is faced with problems and challenges caused by the generation of excessiveheatas well as the adhesion of workpiecematerialon the grinding tool. Therefore, in-depth...

Two of the important parameters in grinding operation are surface roughness of the workpiece and the amount of consumed energy. These parameters are strongly affected by the condition of grinding wheel surface which is dependent on the dressing parameters. Predicting the roughness of the grinding wheel surface after dressing with known dressing parameters can improve the grinding process. Resea...

The grinding process consists of an abrasive contact between a moving workpiece and a wheel in rotation [1]. Because of the grinding power converted into heat at the interface, high temperatures can appear that can lead to thermal, mechanical or metallurgical consequences. Each of these effects has been fully related in literature by authors. Guo presents a good review of surface layers (dark, ...