It is well known that the residual stress of the friction-stir-welded joint affects the fatigue strength and life, and the corrosion performance. In this paper, a three-dimensional finite element model is established to study the thermal history and stress evolution in the butt welding of aluminium alloy 6061-T6, which will comprehensively provide insight into the friction-stir-welding process....

This paper [1] has been retracted as it is essentially identical in content with the published article " Elucidating of rotation speed in friction stir welding of pure copper: Thermal modeling " published in References [1] M. Jabbari and C. C. Tutum, " Optimum rotation speed for the friction stir welding of pure copper, "

(57) ABSTRACT Metallic materials may be joined utilizing a friction stir processing teclmique. The friction stir processing technique utilizes a shaped, rotating tool to move material from one side of the joint to be welded to the other without liquefying the base material.

Friction stir welding (FSW) is a powerful joining process which is limited by its range of application and processing rate. Here the range of application is extended to small-diameter butted pipe sections and high processing rates are applied for increased productivity in manufacturing. Full penetration friction stir welds are performed on butted sections of aluminium alloy 6061-T6 pipe. These ...

friction-stir welding process is a novel method of solid state welding, which produces heat due to friction between the pin, the shoulder and the workpiece. this heat causes a paste area. shoulder pressure and pin spin cause edges integration and lead to welding. in this study, firstly, the feasibility of welding of steel sheet (en10130) with a thickness of 1.5mm has been tested by 58 experimen...

Friction stir welding (FSW) is a solid state welding process, which is used for the welding of aluminum alloys. It is important to note that the mechanical properties of the FSW process depends on various process parameters, such as spindle speed, feed rate and shoulder depth. Two different tool materials, such as High speed steel (HSS) and H13 are considered for the welding of Al 7075. The pre...