The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in t...

Computer solutions Multiphysics 3.5a software was used for simulating the two-dimensional copper migration including sorption process through the saturated zone of the soil in the presence of permeable reactive barrier for equilibrium condition. The 1:3 mixture of waste foundry sand and Kerbala’s sand was used as filling material for this barrier. The waste foundry sand was represented the reac...

Foundries for the metal-casting industry plays a vital role to generate byproducts such as used foundry sand. Metal foundries use large amounts of the metal casting process. Foundries successfully recycle and reuse the sand many times in a foundry but by using repeated usage of Used foundry-sand vary due to the type of equipment used for foundry processing, the types of additives, the number of...

This paper presents a case study to determine the efficiency of the currently used heat stress indices in correlation with wet bulb globe temperature (WBGT) as a permissible index at a foundry plant and to evaluate the extent of the physiological responses such as heart rate and body temperature in correlation with heat stress indices. The field consisted of a foundry plant where a shift w...

Purpose – Castings defects are usually easy to characterize, but to eradicate them can be a difficult task. In many cases, defects are caused by the combined effect of different factors, whose identification is often difficult. Besides, the real non-quality costs are usually unknown, and even neglected. This paper aims to describe the development of a modular tool for quality improvement in fou...

The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent ...

Six Sigma is an organized & systematic method for strategic process improvement that relies on statistical & scientific methods to reduce the defect rates and achieve significant quality upgradation. A case study is carried out for a foundry, where Six Sigma methodology is implemented for the defect reduction. The optimized parameters are considered to perform the practical run for the differen...

Abstract Logic gates are fundamental components of integrated circuits, and integration strategies involving multiple logic advanced materials have been developed to meet the development requirements high-density circuits. However, these still far from being widely applicable owing their incompatibility with modern silicon-based foundry lines. Here, we propose a silicon-foundry-line-based multi...

Introduction: During the past 30 years, the melting methods and associated molten metal-handling systems used by the U.S. foundry industry have changed significantly. During the same period, while ductile iron production has experienced continued growth, the quality of metallic scrap and other ironunit feed stocks has steadily deteriorated. The result: slag related melting problems have become ...