This paper investigates the effect of different cutting parameters (cutting speed, feed rate, and depth of cut) on cutting force components and material removal rate (MRR) in dry and wet hard turning processes. The workpiece material, hardened alloy steel AISI 52100, was machined on a CNC lathe with coated carbide tool under different settings of cutting parameters. Three cutting parameters eac...

Original scientific paper Reducing the manufacturing time is the trend of high precision manufacturing, and the precision of a work-piece is very important for the manufacturing industry. The high-speed motorized spindle is the most critical part and becoming more widely used in the machine tool at present, and its precision may affect the overall performance of high-speed cutting. Most of the ...

Last years analytical or finite element models of milling become more efficient and focus on more physical aspects, nevertheless the milling process is still experimentally unknown on a wide range of use. This paper propose to analyse with accuracy milling operations by investigating the cutting forces values, shape of cutting forces curves obtained for different cutting speeds, and related phe...

manufacturing process frequently employs optimization of machining parameters in order to improve product quality as well as to enhance productivity. the material removal rate is a significant indicator of the productivity and cost efficiency of the process. taguchi method has been implemented for assessing favorable (optimal) machining condition during the machining of nylon by considering thr...

the micro wire electrical discharge machining (micro wire-edm) process is a modern machining process with various applications in manufacturing micro-parts. the recast layer remaining on the machined surfaces is an inevitable complication of this process. this layer can subsequently affect the machined parts performance. to optimize the recast layer in the micro wire-edm of the molybdenum micro...

Two types of alumina-based cutting tools with compositions of 90 vol.% Al2O3+10 vol.% ZrO2 and 80 vol.% A12O3+20 vol.% TiC are produced by isostatic pressing and sintering technique. The effects of these additives on the mechanical properties and cutting performance of these materials are investigated. The tool life in both materials is examined under identical conditions on cutting a grey cast...

High-speed machining (HSM) has emerged as a key technology in rapid tooling and manufacturing applications. Compared with traditional machining, the cutting speed, feed rate has been great progress, and the cutting mechanism is not the same. HSM with coated carbide cutting tools used in high-speed, high temperature situations and cutting more efficient and provided a lower surface roughness. Ho...

this paper presents the findings of experimental investigations into the effects of cutting speed, feed rate, depth of cut and approach angle on the machinability of titanium (grade-5) alloy. also the comparison for the two different cutting materials inserts polycrystalline diamond (pcd) and cubic boron nitride (cbn) with similar tool geometry for similar machining parameters is also carried o...

in this paper we present a new method for tool-path generation and adaptive interpolation for a three-axis cnc milling machine. this method satisfied the force and / or the error conditions by using a variable-direction variable-feedrate strategy based on maximum feedrate map. the proposed adaptive interpolator modifies the cutting path and the moving direction according to the actual instantan...

INTRODUCTION Recently, a milling for die using a small end mill of diameter less than 1 mm is increased, because sizes of plastic mold parts such as connectors for an IT and an electronics becomes micro extremely. In general, a tool life is long and a good cut surface is obtained as a cutting speed is high. A speed-increasing spindle, which is attached to a shank may be used to increase the cut...