Abstract—The detection of the polymer melt state during manufacture process is regarded as an efficient way to control the molded part quality in advance. Online monitoring rheological property of polymer melt during processing procedure provides an approach to understand the melt state immediately. Rheological property reflects the polymer melt state at different processing parameters and is v...

Energy efficiency is an essential consideration in sustainable manufacturing. This study presents the car fender-based injection molding process optimization that aims to resolve the trade-off between energy consumption and product quality at the same time in which process parameters are optimized variables. The process is specially optimized by applying response surface methodology and using n...

Injection molding is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic materials. When the material is in contact with the mold wall surface, one has three choices: i no slip which implies that thematerial sticks to the surface ii partial slip, and iii complete slip 1–5 . Navier 6 in 1827 first proposed a partial slip condition for rough surfaces, rel...

the present work reports and discusses the results of a 3d simulation of the injection molding process of a rubber compound that includes the mold flling stage and  material curing, using the computer code is developed in “udf” part of the fluent 6.3 cae software. the data obtained from a rheometer (mdr 2000) is used to characterize the rubber material in order to fnd the cure model parameters ...

injection molding is one of the most common processes which are used for manufacturing different plastic parts. this method includes 3 continuous steps: filling of the mold, cooling and driving the part out. a wide range of plastic and non-plastic materials can be used as raw material in this process. one of the most important advantages of this way of production is that it is very economic. in...