In the present research, the spherical FeCoCrNiMo0.2 high entropy alloy (HEA) powders with a single FCC solid solution structure were prepared by gas atomization. Subsequently, the FeCoCrNiMo0.2 coatings with a different content of oxide inclusions were prepared by air plasma spraying (APS) and high-velocity oxy-fuel spraying (HVOF), respectively. The microstructure, phase composition, mechanic...

From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS) process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. T...

In this paper, the residual stress of thermal spray coatings in gas turbine component by curvature method has been studied. The samples and shaft were coated by hard WC-12Co cermets using high velocity oxy fuel (HVOF) after preparation in same conditions. The curvature of coated samples was measured by using of coordinate measurement machine (CMM). The metallurgical and Tribological studies has...

High-velocity oxygen fuel (HVOF) thermal spraying uses a combustion process to heat the gas flow and coating material. A computational fluid dynamics (CFD) model has been developed to predict gas dynamic behavior in a HVOF thermal spray gun in which premixed oxygen and propane are burnt in a combustion chamber linked to a parallel-sided nozzle. The CFD analysis is applied to investigate axisymm...

This work evaluates the suitability of iron aluminide coatings for use in high temperature fossil fuel combustion environments, such as boiler applications. The coatings are applied using High Velocity Oxy-Fuel (HVOF) thermal spray techniques. Bulk Fe3Al coatings are known to exhibit excellent oxidation and sulfidation resistance at high temperatures, however, the behavior of HVOF-deposited Fe3...

A nanostructured hydroxyapatite (HA) feedstock was thermally sprayed on Ti–6Al–4V substrates via high velocity oxy-fuel (HVOF process). The particle temperature and velocity for the HA particles in the HVOF jet were monitored during spraying and found to be 1826± 346 ◦C and 638± 82 m/s, respectively. The bioactivity of the coating was investigated in a simulated physiological environment, as an...