Two experimental high strength steel weld metals were produced with 7 wt. % nickel and manganese at 2 or 0.5 wt. %. Neural network predictions that Mn reductions increase toughness were confirmed with impact energy increasing from 32 to 113 J at –40 °C. High resolution microstructural investigations showed that both weld metals contained mainly martensite at interdendritic regions and predomina...

 In this study, high-carbon, chromium alloy steel (100Cr6) having the initial spheroidized microstructure was welded using the rotary friction welding method. The effects of process parameters such as friction time and friction force were experimentally investigated. The friction welded joints were produced of two 100Cr6 steel rods. In order to examine the microstructure and mechanical properti...

In the present study, the Weldability and microstructure of dissimilar welds of AISI 347austenitic stainless steel to ASTM A335 low alloy steel was investigated. For this purpose, gas tungsten arc welding process and two filler metals including ERNICr-3 and ER309L were used. After welding, the microstructure of the different zones of each joint, including weld metals, heat affected zone (HAZ) 1...

A two-dimensional thermal elasto-plastic numerical model is developed by finite element method to analyze and compare the mechanical driving factor for heat affected zone (HAZ) liquation cracking during laser welding and hybrid laser-arc welding techniques. Calculations of transient temperatures and cooling rates are used in conjunction with solidification theory to analyze weld pool characteri...

The effects of increasing nickel from 3 to 7 and 9 wt. % were investigated in high strength steel weld metals with 2 wt. % manganese. It was found that nickel additions were positive for strength but negative for impact toughness. Significant segregation of nickel and manganese to interdendritic regions was observed with the two higher nickel contents. In these weld metals a mainly martensitic ...

The effects of increasing the nickel content from 3 to 7 or 9 wt-% were investigated in high strength steel weld metals with 2 wt-% manganese. Nickel additions were beneficial to strength but detrimental to impact toughness. Significant segregation of nickel and manganese to interdendritic regions was observed at the two higher nickel contents. In these weld metals a mainly martensitic microstr...

Weld residual stresses often approach, or exceed, the yield strength of the material, with serious implications for the integrity of engineering structures. It is not always feasible to measure residual stresses, so integrity assessments often rely heavily on numerical models. In ferritic steels, the credibility of such models depends on their ability to account for solid-state phase transforma...

A variation of FSW, friction stir processing (FSP), has been used to modify selected regions of materials to enhance specific properties while eliminating fusion welding defects such as porosity, cracking, and the cast microstructure. The combination of fusion welding defects and high tensile residual stresses caused by the solidification of the molten weld pool adversely affect the post weld s...