Austenitic stainless steel SS304 grade was welded with active Tungsten Inert Gas (TIG) welding process by applying a flux paste made of SiO2 powder and acetone. SiO2 flux application improves the weld bead depth with a simultaneous reduction in weld bead width. The improvement in penetration results from arc constriction and reversal of Marangoni convection. Experimental studies revealed that t...

Tailor-welded blanks (TWB) are blanks with sheets of similar or dissimilar thicknesses, materials, coatings welded in a single plane before forming. Applications of TWB include car door inner panel, deck lids, bumper, side frame rails etc. in automotive sector (Kusuda et al., 1997; Pallet & Lark, 2001). Aluminium TWBs are widely used in automotive industries because of their great benefits in r...

In this study, a three-dimensional (3D)finite elementmodel is developed to investigate thermally induced stress field during hybrid laser–gas tungsten arc welding (GTAW) process. In the hybridwelding case, we focus on the GTAWprocess sharing commonmolten poolwith laser beam and playing an augment role in thehybridweldingsystem.Anexperiment-based thermalanalysis isperformedtoobtain the temperatu...

Sensing plays a key role in automating and controlling welding processes. Although arc light sensing has advantages over through-the-arc sensing for arc length control and seam tracking, the current technology relies on experimental data and lacks theoretical foundation. To improve measurement accuracy, this work addresses the theoretical foundation for arc light sensing. A theoretical model ha...

Abstract In recent years, the demand for a reduction in pollutant emission has become extremely important vehicle industry. It can be achieved through fuel consumption reduction, which is direct function of vehicle’s weight. nowadays weight widely controlled by use advanced- and ultra-high strength steels (AHSS UHSS) body construction. With application such steel sheets as chassis elements, cra...

In the present work, structure health monitoring (SHM) of welded steel pipes was used to diagnosis their state via vibration based damage detection techniques. The dynamic quantities such as Frequency Response Functions (FRFs), mode shapes and modal parameters from structural vibration to detect damage were measured, set on linear averaging mode, with a maximum frequency of analysis of 3.2 kHz....

This paper presents a study on optimization of process parameters using genetic algorithm to minimize angular distortion in 202 grade stainless steel gas tungsten arc welded plates. Angular distortion is a major problem and most pronounced among different types of distortion in butt welded plates. The extent of distortion depends on the welding process control parameters. The important process ...

TIG welding is an arc-welding process that produces coalescence of metals by heating them with an arc between a non-consumable tungsten electrode and the base metal 1 . Many delicate components in aircraft and nuclear reactors are TIG welded due to its reliability. Basically, TIG weld quality is strongly characterized by the weld pool geometry as shown in Figure 1. This is because the weld pool...