The most often used friction model for sheet metal forming simulations is the relative simple Coulomb friction model. This paper presents a more advanced friction model for large scale forming simulations based on the surface change on the micro-scale. The surface texture of a material changes when two surfaces are in contact under a normal load. This is caused by flattening due to combined nor...

Expert system can be defined as an intelligent computer program, a repository of knowledge, a set of rules, like a human consultant, all aiming at delivering accurate solutions/suggestions to a problem at any level, say during plan, design, manufacture, and quality control. Some of the important definitions are quoted here. “An expert system is a computer system used to distribute the expertise...

A literature review of sheet metal forming errors as well as geometrical dimensions and tolerances (GD&T) shows that the theoretical means for the allocation of process tolerances with respect to GD&T are insufficient. In order to judge the influence of geometrical process errors (e.g., angular errors of bends), two typical sheet metal designs with parallelism and a position tolerance are studi...

In the article the changes associated with construction of machines used in die and die-less sheet metal forming have been presented. The selected future directions of development in new technologies and machines for sheet metal forming taking into account modern blank holding systems in the process of deep drawing have been indicated. Also the tendencies in introduction of new technologies and...

Growing demand for sustainable products has led to increased interest in the use of paperboard as a structural material. Paperboard products are almost exclusively manufactured by embossing, pulp molding, and bending processes. Other well-known forming methods, such as deep or stretch drawing, are only rarely applied to paperboard. This is primarily ascribed to the lack of knowledge concerning ...

INTRODUCTION Slip Mounted Single Point Deformation expands upon the ideas of single point incremental metal forming, using a 6-axis robotic arm, by exploring the possibilities of how sheet metal can be deformed with minimal support bracing. The goal of this technique and research is to develop controlled methods for fabricating precise, double-curved, structural panels. The slip mounted techniq...

Laser forming is a flexible sheet metal forming technique using laser induced thermal distortion to shape sheet metal without hard tooling or external forces. Concave laser forming can be readily achieved, while convex forming could be done under buckling mechanism but whether convex forming is actually obtained heavily depends on the initial strain/stress state of the sheet. A new laser-scanni...

Abstract Laser forming is a flexible sheet metal forming technique using laser-induced thermal deformation to shape sheet metal without hard tooling or external forces. Concave laser forming can be readily achieved, while convex forming may occur through buckling, but the buckling direction heavily depends on the sheet surface and pre-strain condition. A new laser scanning scheme is postulated,...