Resistance spot welding is used to join two or more metal objects together, and the technique is in widespread use in, for example, the automotive and electrical industries. This paper discusses both the identification of different spot welding processes and the process initialization parameters leading to highquality welding joints. In this research, self-organizing maps (SOMs) were used, and ...

Ti6Al4V titanium alloy is applied extensively in the aviation, aerospace, jet engine, and marine industries owing to its strength-to-weight ratio, excellent high-temperature properties and corrosion resistance. In order to extend the application range, investigations on welding characteristics of Ti6Al4V alloy using more welding methods are required. In the present study, Ti6Al4V alloy sheets w...

It is considered to be available in reducing the weight of automobiles that the aluminum alloy is applied to manufacture them. The spot welding of aluminum alloys is difficult because of high welding current and small electrical resistance. It is necessary to clarify the relation between the nugget formation and the welding conditions. In this study, the relation between the spot welding condit...

The in-process changes of weld nugget growth during the Resistance Spot Welding were investigated based on the resistance of input electrical impedance. To compute the time varying resistance of input electrical impedance, the welding voltage and current signals are measured simultaneously and then converted into complex-valued signals by using Hilbert transform. Comparing with the dynamic cont...

The goal of the work is the research of formation mechanism of the spot resistance welds in the case of copper wires with nickel and tin coatings. The existing approaches for investigation of the formation mechanisms of welds of wires with and without coatings are analysed. A new approach for modeling of welding joint formation is offered. The analog model of the heat input during resistance we...

The objective of this work is to study the effect of parameters on resistance spot weld of ASS316 material. In order to study the significance of the process parameters i.e. current, electrode force and weld cycles, towards the percentage improvement in material hardness. It is clear from the results that parameters significantly affect both the mean and the variation in the percentage improvem...

This work aims at investigating the spot weldability of a new advanced Quenching and Partitioning (Q&P) steel and a Transformation Induced Plasticity (TRIP) steel for automotive applications by evaluating the effects of the main welding parameters on the mechanical performance of their dissimilar spot welds. The welding current, the electrode tip voltage and the electrical resistance of sheet s...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...