Centrifugal booster fans are important equipment used to recover blast furnace gas (BFG) for generating electricity, but blade crack faults (BCFs) in centrifugal booster fans can lead to unscheduled breakdowns and potentially serious accidents, so in this work quantitative fault identification and an abnormal alarm strategy based on acquired historical sensor-dependent vibration data is propose...

A numerical technique for modeling fatigue crack propagation of multiple coplanar cracks is presented. The proposed method couples the extended finite element method (X-FEM) [Int. J. Numer. Meth. Engng. 48 (11) (2000) 1549] to the fast marching method (FMM) [Level Set Methods & Fast Marching Methods: Evolving Interfaces in Computational Geometry, Fluid Mechanics, Computer Vision, and Materials ...

A major limiting factor to the longevity of prosthetic knee joints is fatigue crack damage of the polyethylene tibial insert. Existing methods to quantify fatigue crack damage have several shortcomings, including limited resolution, destructive testing approach, and high cost. We propose an alternative fatigue crack damage visualization and measurement method that addresses the shortcomings of ...

A Lamb wave-based crack detection method for aluminum plates health monitoring is developed in this paper. Piezoelectric disks are employed to actuate and capture the Lamb wave signals. The position of crack is assumed to be aligned with the sensor and actuator.  Extraction of high quality experimental results of lamb wave propagation in a plate-like structure is considerably complicated due to...

Bearing fault diagnosis is imperative for the maintenance, reliability, and durability of rotary machines. It can reduce economical losses by eliminating unexpected downtime in industry due to failure of rotary machines. Though widely investigated in the past couple of decades, continued advancement is still desirable to improve upon existing fault diagnosis techniques. Vibration acceleration s...

This article concerns an extension of the topological sensitivity (TS) concept for 2D potential problems involving insulated cracks, whereby a misfit functional J is expanded in powers of the characteristic size a of a crack. Going beyond the standard TS, which evaluates (in the present context) the leading O(a) approximation of J , the higher-order TS established here for a small crack of arbi...

Digital image correlation is an appealing technique for studying crack propagation in brittle materials such as ceramics. A case study is discussed where the crack geometry, and the crack opening displacement are evaluated from image correlation by following two different measurement and identification routes. The displacement uncertainty can reach the nanometer range even though optical pictur...

This paper reports the potential drop technique as an imaging tool for the clear identification and sensitive evaluation of very small surface cracks. The distributions of d-c potential drop around the surface cracks are obtained by scanning the closely coupled probes potential drop sensor, and a methodology for evaluating a 3-D crack from the potential drop profiles measured across and along t...

Fretting nucleation models and three-dimensional finite element analyses are used to compute the fretting fatigue life for metallic components. The models predict crack nucleation cycles and location(s). Discrete crack growth simulations provide stress intensity factor histories, with multiple, non-planar, three-dimensional cracks possible. The histories are input into crack growth rate model(s...