During arc welding, the arc heats and melts the workpiece as heat flux. When the welding current is given, the distribution and the intensity of the heat flux are determined by the length of the arc. The measurement and control of the arc length are fundamental in robotic and automated welding operations. Length of welding arc determines the distribution of the arc energy and thus the heat inpu...

In process of AC square wave submerged arc welding, electric signal waveform determines the arc energy characteristics in the time and frequency domain, which also reflects the arc stability of welding proc ess and quality indirectly. Using Wigner-Ville distribution (WVD), time frequency analysis is conducted to the current signal of AC square wave submerged arc welding. The Pseudo Wigner-Ville...

The low temperature plasma of glow discharge has found a widespread use as heating source in welding and surface treatment metals. meticulous analysis discharge’s instabilities these processes allowed us to highlight the physicochemical characteristics cathode (the welded or treated samples) one main reasons its transition into an electric arc—as more stable form gas discharges. prolonged arc a...

OBJECTIVES The objective was to quantify the blue-light hazard from CO(2) arc welding of mild steel. METHODS The spectral radiance of arcs in CO(2) arc welding of mild steel was measured for solid and flux-cored wires at welding currents of 120-480 A. Effective blue-light radiance and the maximum acceptable exposure duration were calculated from the spectral radiance using their definitions i...

In this study, AISI 1020 steel surface was coated in different heat inputs with (wt.-%) 50FeCrC-20FeW-30FeB powder mixture by using plasma transferred arc (PTA) welding method. The microstructure of the coated samples were investigated by using optical microscope (OM), scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDS). The hardness was measured with m...

The relationships between the acoustic signal and the modes of the welding pool, such as no-keyhole (melt-in), keyhole and cutting, in variable-polarity plasma arc welding are investigated. The Welch power spectral density (PSD) estimate and short-time Fourier transformation are implemented to analyse and identify the diVerent modes of the welding pool. The results show that the no-keyhole mode...

PURPOSE To report of photic retinopathy induced by plasma arc welding, and the OCT (optical coherence tomography) results of damaged retinal lesions. METHODS We describe a case report of a 37-year-old male, working in the steel industry, who presented with central scotoma in both eyes. RESULTS On his first visit, one day after performing plasma arc welding with protective gear at work, his ...

ABSTRACT The application of on-line monitoring system for recording main welding parameters during electric arc stud welding process at different electric arc stability changes is described in this paper. In the first part of the paper, the basics of electric arc stud welding process, and equipment for stud welding and process monitoring used in experimental part is described. In the second par...

this paper presents a new arc starter circuit that is usable in manual metal arc welding (mma) power supplies. the proposed circuit uses an auxiliary circuit and a series coupling transformer for adding high frequency spikes to output dc voltage during arc striking. the proposed circuit is usable in inverter based arc welding supplies and it could result in a decrease of weigh, volume and expen...

Bring forward a new analytical method in order to evaluate the stability of the process of aluminum alloy pulsed MIG welding. The ratio of the first and the second peak in arc voltage signal probability density was selected to evaluate aluminum alloy pulse MIG welding stability. By calculating the arc voltage signal probability density from 80 sets of welding experiments, the ratio of the two p...