In this study, a laser-based machine vision system is developed and implemented to monitor and control welding processes. The system consists of three main modules: a laser-based vision sensor module, an image processing module, and a multi-axis motion control module. The laserbased vision sensor is designed and fabricated based on the principle of laser triangulation. By developing and impleme...

In the present work, a high power Nd:YAG laser has been employed to weld AISI 430 ferritic stainless steel thin sheets. Optical microscopy was used to study the microstructural evolutions during laser welding. Tensile test and microhardness measurement were employed in order to investigate the mechanical behaviors of welds. Also, vibrational sample magnetometry was used for characterizing magne...

To obtain satisfactory welds in positional laser beam welding, it is necessary to know how process parameters will influence the quality of welds in different welding positions. In this study, the titanium alloy Ti6Al4V sheets were laser welded in two vertical welding positions (vertical up and vertical down), and the appearance, porosity, strength, and ductility of the laser joints were evalua...

in this paper, a three-dimensional finite element model has been developed to simulate the laser-tig hybrid welding (hlaw) of stainless steel 1.4418 with thickness of 4 mm. transient temperature profile and dimensions of the fusion zone and heat affected zone (haz) during welding process are calculatedusing finite element method (fem) and were solved in the abaqus/standard software.the heat sou...

Recently, amorphous alloys have attracted many researchers' attention for amorphous structures and excellent properties. However, the welding of amorphous alloys to traditional metals in the microscale is not easy to realize in the process with amorphous structures unchanged, which restrains the application in industry. In this paper, a new method of welding Fe-based amorphous alloys (GB1K101) ...

Laser beam welding (LBW) is one of the most important manufacturing processes used for joining of materials. It is also a remarkably complicated, nonlinear operation involving extremely high temperatures. Since its invention more than two decades ago, laser beam welding has been more of an art than a science. Laser welding of austenitic stainless steel AISI 304 the candidate material of this re...

A two-dimensional thermal elasto-plastic numerical model is developed by finite element method to analyze and compare the mechanical driving factor for heat affected zone (HAZ) liquation cracking during laser welding and hybrid laser-arc welding techniques. Calculations of transient temperatures and cooling rates are used in conjunction with solidification theory to analyze weld pool characteri...

We investigate the problem of dispatching arc welding robots in car body manufacturing. Such arc welding robots receive their energy from expensive laser sources. Laser sources can be shared among the robots. However, this requires that the robots are scheduled because each laser source can only be used by one robot at a time. We want to compute the minimal number of laser sources necessary to ...

Lasers have been employed in a variety of welding applications for many years. And, as laser technology further develops and diversifies, its uses in welding continue to expand. This article provides an overview of high power lasers in keyhole welding. It then examines the characteristics and advantages of fiber laser sources for welding from Coherent | Rofin, in particular, and review a specif...

Welding with laser beams is an innovative technique, which is leads to higher penetration depth and a narrower seam compared to conventional welding techniques. One significant criterion of the quality of a junction is the penetration depth. Within this article a predictive control scheme is presented that optimises the process input laser power by taking the future welding speed into account. ...