Friction stir welding (FSW) is a powerful joining process which is limited by its range of application and processing rate. Here the range of application is extended to small-diameter butted pipe sections and high processing rates are applied for increased productivity in manufacturing. Full penetration friction stir welds are performed on butted sections of aluminium alloy 6061-T6 pipe. These ...

–Friction stir welding is a solid state welding technology used for welding low melting point metals, such as Al, Mg and its alloys. Later welding was conducted on dissimilar metals which also produced a better defect free joint. Tool design and welding parameters contributes a major role for producing a better weld. Material flow and friction heat are the factors that the internal factor for t...

In this study, 5052 Al–Mg alloy was pre-treated and friction stir processing (FSP) was then performed on the specimens to explore the deformation resistance. The experimental results indicate that the FSP specimens not only had better tensile properties but also better vibration fracture resistance. It is significant that the tensile elongation and deformation resistance tended to increase as t...

This thesis presents a process planning methodology for a rapid injection mold tool manufacturing system that involves additive and subtractive techniques, whereby slabs are sequentially bonded and milled using layered tool paths. Mold tools are grown in a bottom up fashion, eliminating the need for multi-axis machining operations (beyond three axes) and allowing small features in deep cavities...

The shear textures that develop in friction stir welds are reviewed and discussed. In all the materials examined, including face centred cubic (fcc), body centred cubic (bcc) and hexagonal close-packed (hcp) materials, friction stir welding produces a predominant shear texture with the close-packed directions aligned with the shear direction (SD) and the close-packed plane normal perpendicular ...