A mathematical model of electroslag remelting (ESR) process is established based on its technical features and dynamic characteristics. A new multivariable self-tuning proportional-integral-derivative (PID) controller tuned optimally by an improved particle swarm optimization (IPSO) algorithm is proposed to control the two-input/two-output (TITO) ESR process. An adaptive chaotic migration mutat...

Macrosegregation is a very common problem for the quality control of all cast ingots. The effect of current on the structure and macrosegregation in dual alloy ingot processed by electroslag remelting (ESR) was investigated experimentally with various analytical methods. In this study, the electrode consisted of NiCrMoV alloy bar (upper part) and CrMoV alloy (lower part) with a diameter of 55 m...

Substantial amounts of post-consumer scrap are exported to other regions or lost during recovery and remelting, and both export and losses pose a constraint to desires for having regionally closed material cycles. To quantify the challenges and trade-offs associated with closed-loop metal recycling, we looked at the material cycles from the perspective of a single material unit and trace a unit...

It is necessary to elucidate the crystallization thermodynamic of mineralogical phases during the cooling process of the molten BFS with different chemical composition, because the high-melting point mineral phase maybe crystallized during the fiber forming and thereafter cooling process. Thermodynamic calculation software FactSage6.4 and the hot remelting experiments were performed to explore ...

The structural evolution and segregation in a dual alloy made by electroslag remelting (ESR) was investigated by various analytical techniques. The results show that the macrostructure of the ingot consists of two crystallization structures: one is a quite narrow, fine, equiaxed grain region at the edge and the other is a columnar grain region, which plays a leading role. The typical columnar s...