A network approach to simulating the thermal transient casting process is presented and compared with experimental data and a continuum finite element model. For a sufficiently fine network, all comparisons are good. The approach is economical on computer effort and may be used f?r a first iteration in die design. The capability to model successive casting cycles is presented, which shows the d...

This paper attempts to investigate the influence of the microstructure and mechanical property changes on sand casting and permanent die casting alloys by grain refinement, modification combined action of both (Al– 3Ti–1B + Al–10Sr) and without grain refinement and modification effect. The microstructures of the castings are studied by optical microscopes. The microstructure and mechanical prop...

In the contribution the stress of die materials of thermal fatigue is defi ned and material life is derived theoretically and compared with the measured values. The important properties of the die materials as thermal conductivity, coeffi cient of thermal expansivity, modulus of elasticity and mechanical properties are described. Binding to it single die materials as carbon steels and chrome-tu...

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conclusions the castings fabricated from the ringless technique with non-precious alloy are acceptable. this investing system is useable for the fabrication of fixed restorations. results after statistical evaluation, the following results were obtained: the mean vertical margin discrepancy for conventional investing was 156.72 ± 64.67µ; for the ringless technique it was 117.3 ± 26.77µ; and for...

The importance of smooth mould filling in the foundry casting process has been recognized for a long time. More uniform the filling process is, the better the quality of the casting of the products produced. Successful computer simulations can help to reduce the number of trials and cut down the lead time in the design of new casting products by better understanding the complex mechanisms and i...

In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,Al)N deposited by physical vapor deposition (PVD) have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocompo...

This paper reports on the results of an investigation to minimize and control the distribution of porosity in edge-gated copper rotor die castings. A Flow 3-D computer modeling exercise was used to simulate shot profiles that result in formation of large pores in the end rings, as well as to predict improved profiles that will reduce or eliminate the residual porosity. These model results were ...