This paper contains investigations on the behavior of five artificial rocklike materials subjected to abrasive water jet cutting. The influence of the test parameters, i.e. applied pump pressure, traverse rate and abrasive mass flow rate was investigated, as well as the influence of several material parameters, e.g. compressive strength, Young's modulus, absorbed fracture energy and crack veloc...

Rock abrasivity is an essential factor for selecting cutting tools, estimating tool wear and life, and ultimately, matching various mechanized excavation systems with a given geologic condition. It also assists engineers to determine economic limits of different cutting tools and machines used in civil and mining projects. The Cerchar abrasion test is a simple and most widely used method for ro...

This paper presents an mathematical model that establishes the relation between the relevant cutting process parameters and surface quality, cutting forces and rate removal, in deburring process. The construction of cutting tool that one use in determining the experimental data is also presented. The mathematical model is determined by using multifactorial analysis. Directions towards the optim...

the built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. the built up layer (bul) is formed in second deformation zone near the tool-chip interface in the back of the chip. this parameter influences the tool life and machined surface quality. this bul should not be confused with the built up edge (bue). the deformation of the bul in...

The main aim of this paper is to study the material removal phenomenon using the finite element method (FEM) analysis for orthogonal cutting, and the impact of cutting speed variation on the chip formation, stress and plastic deformation. We have explored different constitutive models describing the tool-workpiece interaction. The Johnson-Cook constitutive model with damage initiation and damag...

Face milling is an important and common machining operation because of its versatility and capability to produce various surfaces. Face milling is a machining process of removing material by the relative motion between a work piece and rotating cutter with multiple cutting edges. It is an interrupted cutting operation in which the teeth of the milling cutter enter and exit the work piece during...

This paper presents a new model for the estimation of cutting forces in micromilling based on specific cutting pressure. The proposed model includes three parameters which allow to control the entry of the cutter in the workpiece and which consider also the errors in the radial position of the cutting edges of the tool. The presented model is orientated to adaptive control in the micromilling p...

A properly designed machining procedure can significantly affect the efficiency of the production lines. To minimize the cost of machining process as well as increasing the quality of products, cutting parameters must permit the reduction of cutting time and cost to the lowest possible levels. To achieve this, cutting parameters must be kept in the optimal range. This is a non-linear optimizati...

This paper aims to find the key process parameters for machining different parts of an automobile gearbox, commissioned by a company that needs to replace with the MQL lubrication system their current machining process based on cutting fluids. It particularly focuses on the definition of appropriate cutting parameters for machining under the MQL condition through a statistical method of Design ...