ISSN 2277 – 5056 | © 2012 Bonfring Abstract--A FEM simulation study was carried out to investigate the influence of the rolling parameters on the rolling process. Using commercial FEM software, ABAQUS, a number of cases were studied. In this paper, a twodimensional Elastic-plastic finite element model to simulate the cold rolling of thick strip with different roll angular velocity and roll diam...

In this study we propose a novel monitor hydraulic automatic gauge control (HAGC) system based on fuzzy feedforward controller. This is used in the development of cold rolling mill automation system to improve the quality of cold strip. According to features/ properties of entry steel strip like its average yield stress, width of strip, and desired exit thickness, this controller realizes the c...

the forging model for cold rolling is one of rolling models that is used in rolling calculations. in this model,the final rolling pressure is an average value and it is not an accurate model.also by using this model,the firction hill curves are plotted due to the central point of the rolling bite length while frictional stresses intersect at the neutral point.in this study, a new model based on...

in this paper, the rolling force and reduction ratio have been investigated in multilayer strip rolling. for this purpose, two different set of multilayers have been selected which are al/st/al and cu/al/cu layouts. at first, the validation of the numerical analysis was performed by using an experimental test. after validation of the numerical results, two set of multilayer layouts were simulat...

Mathematical model of rolling process is used at cold mill rolling on tandem mills in metallurgy. The model goal is to analyse rolling process according to process data measured on the mill and get immeasurable variables necessary for rolling control and optimal mill pre-set for next rolled coil. The values obtained by model are used as references for superimposed technology controllers (thickn...

Due to the inaccuracy of preset rolling force cold rolling, there is a severe thickness defect in strip head after due flying gauge change (FGC), which affects yield strip. This paper establishes model (RFPM) by combining optimization (RFOM) and deviation prediction (RFDPM). The RFOM used genetic algorithm (GA) optimize deformation resistance friction coefficient models. RFDPM constructed using...

transfer table is an essential stage between roughing and finishing rolling stands in a hot-strip rolling mill. high temperature and long time that strip is exposed to air at this stage cause a considerable heat loss that accounts for uneven temperature distribution, non-uniform surfaces, reduced product quality and increased production costs. using thermal shields on the transfer table is cons...

We report on a comparative Atomic Force Microscope (AFM) multi-scale roughness analysis of cold rolled Al alloy and steel roll, in order to characterize the roughness transfer from the steel roll to the workpiece in cold strip rolling processes. More than three orders of length-scale magnitudes were investigated from 100 microns to 50 nanometers on both types of surfaces. The analysis reveals t...