Fraunhofer Institute for Laser Technology had developed the SHADOW welding technique, in which high speed joining with minimal distortion is possible using a pulsed Nd:YAG laser. The possibility of high speed, high quality welding had been also reported by use of a single-mode fiber laser. The combination of micro-beam and high speed laser scanning offers potential advantages for thin metal she...

The present paper describes fuzzy logic simulation of shielded metal arc welding (SMAW) process to predict the Quality of weld joint. It describe the quality of weld joint & effect of welding current, voltage and welding speed on tensile strength of shielded metal arc pipe welded mild steel joints. An ERW Mild steel pipe I S 1239 of 6 mm thickness and 150 mm diameter were used as the base mater...

The MIG welding is one of the most popular welding techniques used in industries. This uses a consumable metal electrode. The input parameters in MIG welding play a significant role in deciding the weld quality, strength, cost and speed. Most of times manufacturer faces a problem to select optimum process parameters for a good quality weld. This paper tries to present the effect of different we...

Submerged arc welding also known as sub arc welding has become a chief welding process because of its ability to deposit large amounts of metal with high penetration. The quality of weld depends on bead geometry of the weld which in turn depends on the process variables. This paper deals with the application of factorial design approach for optimising four submerged arc welding parameters viz. ...

The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc vo...

The objective of this research is to apply intelligent control methodology to improve weld quality. Based on fuzzy logic and artificial neural network theory, a self-learning fuzzy and neural network control scheme has been developed for real-time control of pulsed gas tungsten arc welding (GTAW). Using an industrial TV camera as the sensor, the weld face width of the weld pool, i.e., the feedb...

Electron beam welding (EBW) shows certain problems with the control of focus regime. The electron beam focus can be controlled in electron-beam welding based on the parameters of a secondary signal. In this case, the parameters like secondary emissions and focus coil current have extreme relationships. There are two values of focus coil current which provide equal value signal parameters. There...

A welding seam tracking visual sensor based on laser scanning is designed to solve the problems, such as indistinct image, difficulty in processing image etc., caused by serious arc light interference during welding. This visual sensor is mainly composed of a scanning motor, a linear-array CCD, a scanning rotating mirror and a semiconductor laser. Because the sensor measurement precision relies...

Abstract The gas tungsten arc welding process is an uncertain nonlinear multivariable system. In order to control the welding process, the nonlinear dynamic relationship between the weld pool geometry reflecting the weld quality and the welding parameters must be developed. A three-dimensional numerical model is developed to investigate the dynamic characteristics of the weld pool geometry when...

Resistance spot welding is one of the most widely used processes in sheet metal fabrication. Improvements in quality assurance are important to increase welding productivity. Until now, quality estimation was performed using dynamic resistance at the secondary circuit, which is easily measured. However, this method has many problems when applied to in-process real-time systems. In this study, w...