Process This chapter presents the principle of tungsten inert gas (TIG) welding process besides important components of TIG welding system and their role. This process is also known as gas tungsten arc welding (GTAW) process. Further, fundamentals of heat generation, arc stability and arc efficiency have also been described. Additionally, comparison of argon and helium as shielded gases has bee...

Most of the inspection methods used for detection and localization of welding disturbances are based on the evaluation of some direct measurements of welding parameters. This direct measurement requires an insertion of sensors during the welding process which could somehow alter the behavior of the metallic transference. An inspection method that evaluates the GMA welding process evolution usin...

WELDING AND JOINING processes are essential for the development of virtually every manufactured product. However, these processes often appear to consume greater fractions of the product cost and to create more of the production difficulties than may be expected. There are a number of reasons that explain this situation. First, welding and joining are multifaceted, both in terms of process vari...

Background: Iron and steel based industries use welding as an integral process. About two percent of the working population is engaged in some type of welding. Welding fumes consist of a wide range of complex metal oxide particles which can be deposited in all regions of the respiratory tract. Thus, welding process seems to be simple but its health implications are complex. Materials and method...

Double-Electrode Gas Metal Arc Welding (DE-GMAW) is a novel welding process recently developed to increase welding productivity while maintaining the base metal heat input at a desired low level. In this paper, the DE-GMAW process was improved by replacing its non-consumable tungsten electrode with a consumable welding wire electrode resulting in a new process called consumable DE-GMAW. To unde...

resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. the quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. the most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. the p...

Purpose: This study aims to examine the interaction between process parameters and bead geometry, to perform the research to predict optimal bead geometry (bead width, reinforcement height, left leg length, right leg length) through the analysis of experimental data. For this, not only linear and the curvilinear equations were developed to predict bead geometry, but also interactions between pr...

Resistance spot welding is used to join two or more metal objects together, and the technique is in widespread use in, for example, the automotive and electrical industries. This paper discusses both the identification of different spot welding processes and the process initialization parameters leading to highquality welding joints. In this research, self-organizing maps (SOMs) were used, and ...

Welding of zinc coated sheets in zero gap configuration is of eminent interest for the automotive industry. This Laser welding process would enable the automotive industry to build auto bodies with a high durability in a plain manufacturing process. Today good welding results can only be achieved by expensive constructive procedures such as clamping devices to ensure a defined gad. The welding ...

7000 series aluminum alloys are widely used in the automotive industries for structural lightweight components due to their exceptional high strength to weight ratio. however, this class of aluminum alloy is difficult to join by conventional fusion welding techniques so friction stir welding (fsw) widely is used for welding this alloys. the process has been demonstrated to be effective and is c...