Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

Bimetallic parts are used in many industries for weight and cost reduction of workpieces working under high loads and wear. One application for this type of composite material is in automotive industry. In this work the tool wear and cutting forces in the face milling of bimetallic parts made of aluminum and cast iron were investigated. A356 and GG25 alloys that are common materials for bimetal...

Tool wear increases cutting force, vibration, temperature, etc in end milling and reduces surface finish of the machined work piece. Mathematical model has been developed to predict the tool wear in terms of machining parameters such as helix angle of cutting tool, spindle speed, feed rate, axial and radial depth of cut. Central composite rotatable second order response surface methodology was ...

Tool wear regulation highly influences product quality and the safety and productivity of machining processes. Hence, it is one of the most important elements in the supervisory control of machine tools. The development of this type of machine tool adaptive control is practically at its infancy because there are still no industrial solutions concerning robust, reliable, and highly precise conti...

Monitoring the tool flank wear without affecting the throughput is considered as the prudent method in production technology. The examination has to be done without affecting the machining process. In this paper we proposed a novel work that is used to determine tool flank wear by observing the sound signals emitted during the turning process. The work-piece material we used here is steel and a...

Intelligent knowledge based system (IKBS) is developed for optimizing dry CNC turning process using Taguchi method, CNC Machine, EN19 steel as the work piece material, andCutting Insert. Tool wear and spindle loading which are the machining parameters, spindle speed, feed rate, and depth of cut, areoptimized through the intelligent knowledge based system (IKBS). The experimental CNC turning mac...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...

Electro Discharge Machining (EDM) is a noticeable machining practice among created unconventional machining procedures for intricate, complex profiles in "hard to machine" materials, similar to heat-treated steels, composites, superalloys, ceramics, composites, carbides, and so on. In EDM, the material expulsion of the cathode is accomplished through precise controlled electric discharge (the s...

A model of the flank wear of cutting tools is developed by using linear control theory. The flank wear is assumed to consist of a mechanically activated and a thermally activated component. The wear process is mathematically treated as a feedback process, whereby the progressive wear raises the cutting forces and temperature thereby increasing the thermally activated wear-rate, and contributes ...