Hydroforging is a hybrid forming operation whereby a thick tube is formed to a desired geometry by combining forging and hydroforming principles. Through this process hollow structures with high strength-to-weight ratio can be produced for applications in power transmission systems and other structural components that demands high strength-to-weight ratio. In this process, a thick tube is defor...

Hydroforming patch technology for damaged screen pipes is designed based on tube hydroforming technology, and the methods determining forming pressure range defects are selected according to process. The model established technical demand parameters pipe repair. From mechanical properties of material digital–analog comparison analysis formability, it found that determiners formability (such as ...

Aluminum and magnesium alloys are of materials for decreasing vehicle weight and consequently reducing fuel consumption. However, forming limitations regarding their low formability at room temperature are found when being manufactured by conventional forming processes. For this reason, development of new forming techniques, such as warm tube hydroforming, is needed to overcome such limitations...

Tube Hydroforming (THF) is getting an increasing amount of attention in industry. THF has advantages such as weight reduction, high dimensional accuracy, and high rigidity. However, this forming process requires precise control of internal pressure and axial feeding. Additionally, in most cases prebending processes must be performed on the tubes before the hydroforming process can be carried ou...

Hydroforming is one kind of plasticity working, which can be used to increase the diameter, to change the geometry, or to expand the outer walls of cylindrical shells or tubes. The forming principle of hydroforming is by using a die to constrain the outer geometry of a tube and then pumping high pressure oil into the inner tube, so as to force part of the tube to flow into the die cavity. In or...

Die corner filling is very important in tube hydroforming process. Definition of the internal pressure path is a key factor in improving the corner filling.  However, the factors that cause improvement of corner filling are still unclear. In this paper, effect of bilinear pressure path on corner filling in hydroforming of tube in box-shape die is studied using both finite element simulation and...

The tube hydro forming process (THF) is an unconventional metal forming process, where in tube is deformed internally and thus it is forced to expand and conform to the shape of the surrounding die. The performance of this process depends on various parameters like internal pressure, axial loading etc. For FEA simulation, it requires proper combination of material selection, part design and bou...