This paper introduces a concept applied for a new PLM-supported process in steam turbine service business. The concept has been developed and instantiated in an industrial case: The paper starts with an analysis of engineering processes and the IT landscape in a globally acting company offering MRO (Maintenance, Repair and Overhaul) services for steam turbines. Illustrations show how digital pr...

Stress Concentration Factors are significant in machine design as it gives rise to localized stress when any change in the design of surface or abrupt change in the cross section occurs. Almost all machine components and structural members contain some form of geometrical or microstructural discontinuities. These discontinuities are very dangerous and lead to failure. So, it is very much essent...

The gas-steam turbine combined cycle (GTCC) is the preferred power plant type because of its high efficiency and its use of cheap and clean natural gas as fuel. It is also the preferred type in the Arab Gulf countries where it is used as cogeneration power-desalting plant (CPDP). In this chapter, descriptions and analysis of the GTCC components are presented, namely, the gas turbine cycle (comp...

To achieve higher efficiency target of the advanced turbine systems, the closed-loop steam cooling scheme is employed to cool the airfoil. It is proven from the experimental results at laboratory working conditions that injecting mist into steam can significantly augment the heat transfer in the turbine blades with several fundamental studies. The mist cooling technique has to be tested at gas ...

In this work, two different approaches – an iterative thermodynamic method and a neural network model – are proposed and compared for the modeling of steam turbines. The iterative thermodynamic model can predict steam mass flow, pressure, temperature, enthalpy and power on each turbine drum. The NN model can predict the generated mechanical power. Both models have been trained and validated on ...

A thermodynamic process of power generation has been developed for a gas turbine, a steam turbine, and a compressor, supported by adiabatic expansion or compression processes. Recently, the possible inlet temperature of gas turbines has been increased to 1500°C or more, and the inlet temperature of steam turbines also has been increased to 650°C. At these high-temperature conditions, turbine no...

An extension diagnosis method based on the matter-element model and extended correlation function is presented for vibration fault diagnosis of steam turbine generators. First, the matter-element models of the vibration fault are built according to diagnostics derived from practical experience and then, vibration faults in steam-turbine generators can be directly identified by relation indices....

The metal-to-metal clearances of a steam turbine during full or part load operation are among the main drivers of efficiency. The requirement to add clearances is driven by a number of factors including the relative movements of the steam turbine shell and rotor during transient conditions such as startup and shutdown. This paper includes a description of a control algorithm to manage external ...

In the field of mechanical engineering, steam turbine fault diagnosis is a difficult task for mechanical engineers who are confronted with challenges in dealing with copious amounts of uncertain information. Different mechanical engineers may have their own opinions about the system fault knowledge base that differs slightly from other mechanical engineers. Thus, to solve the problems presented...