a high strength nickel chromium alloy (50cr-50ni-nb alloy), commonly referred to as in-657, is specifically used for components in furnaces which are fired by low grade fuel oils containing high levels of vanadium, sodium and sulphur. the purpose of this study is to experimentally investigatethe effect of machining parameters on machinability in turning of inconel 657. the considered parameters...

this paper presents the findings of experimental investigations into the effects of cutting speed, feed rate, depth of cut and approach angle on the machinability of titanium (grade-5) alloy. also the comparison for the two different cutting materials inserts polycrystalline diamond (pcd) and cubic boron nitride (cbn) with similar tool geometry for similar machining parameters is also carried o...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

The quality of a machined surface is becoming more and more important to justify the increasing demands of sophisticated component performance, longevity, and reliability. Usually, any machining operation leaves its own characteristic evidence on the machined surface in the form of finely spaced micro irregularities (surface roughness) left by the associated indeterministic characteristics of t...

There is a requirement to find accurate parameters to accomplish precise dimensional accuracy, excellent surface integrity and maximum MRR. This work studies the influence of various cutting parameters on output parameters like Cutting force, Surface roughness, Flatness, and Material removal rate while face milling. A detailed finite element model was developed to simulate the face milling proc...

Boring is a frequently employed finishing operation in machine shops. Boring is a process in which pre-drilled holes or holes in cast, forged or extruded components are enlarged or finished with a cutting tool mounted on a boring bar. The process is mostly used in applications where close dimensional tolerances and good surface finish are required. In this research work based on the theoretical...

The current experimental study is to investigate the effects of process parameters (cutting speed, feed rate and depth of cut) on performance characteristics (surface roughness, machining force and flank wear) in hard turning of AISI 4340 steel with multilayer CVD (TiN/TiCN/Al2O3) coated carbide insert. Combined effects of cutting parameter (v, f, d) on performance outputs (Ra, Fm and VB) ar...

An instantaneous rigid force model for prediction of cutting forces in ball-end milling of  sculptured surfaces is presented in this paper. A commercially available geometric engine is used to represent the cutting edge, cutter and updated part geometries. The cutter used in this work is an insert type ball-end mill. Intersecting an inclined plane with the cutter ball nose generates the cutting...

The effects of cutting tool coating material and cutting speed on cutting forces and surface roughness were investigated by Taguchi experimental design. Main cutting force, Fz is considered as a criterion. The effects of machining parameters were investigated using Taguchi L18 orthogonal array. Optimal cutting conditions were determined using the signal-to-noise (S/N) ratio which is calculated ...

In the process of turning, pointing at the uncertain phenomenon of cutting which is caused by the disturbance of random factors, for determining the uncertain scope of cutting force, the integrated symmetric fuzzy number and the finite element method (FEM) are used in the prediction of cutting force. The method used symmetric fuzzy number to establish fuzzy function between cutting force and th...